Hi Mike,
We have 260 #7, so welcome to the club!
First off, these boats are built great, and after 20 years of owning Blue September, we still think how lucky we were to find her.
Understanding that Hinterhoeller was going out of business as our boat was being finished, there were of course some minor issues, and that settee converting into a bunk is one of them. The extension plywood board and two metal posts that loosely fit in the floorboards were in no way going to support us- I just don't think they finished the idea. So here's what we did (pictures attached):
Installed 4 "nutserts" into the ridge (or I guess 'cleat' since I emphatically trust Mark's nautical nomenclature) along the settee, having drilled four holes through the extension board into the cleat for alignment. Applied Velcro along the board (blue in the pictures) and along the lower back of the upright cushions (which had velcro across the upper back already).
Assembled two sturdier legs (during my 'galvanized pipe' phase when I built some home furnishings out of that great material).
The small long cushion goes down the middle of the berth between the seat and back cushions- I can't believe I didn't get a picture of it complete but you can imagine. It just takes a couple minutes to convert, and as long no one sits on the very corner at the foot of the berth, it was served us well.
As Mark Powers said, the paint on the mast and boom are important and we had ours stripped down and repainted about 5 years ago, when the boat was 20 years old. It was very "crackled" due, I believe, to the flexing the mast does. In fact, not long after painting it seems to be reappearing, but still looks good. When we inspected the mast, at first it looked like there was a crack around the deck contact point (right Mark, at the 'mast partners') but turned out to be just in the layer of smoothing filler on top of the carbon fibre. Our mast had snapped in two (don't regret your impending purchase, don't panic!) in its first year of life before we owned her- the spar factory (Composite Engineering) rebuilt it and I've been out (switching to single pronoun here) in 30-35 knots... and it's still standing!
Other issues have been normal, like rebedding the two hatches, as we had leaks in the forward one that would drip across above headliner and down the teak wall. Yes on the sail track coming unscrewed- she came with a Tides sail track which was not installed correctly, allowing the screws to back out and jam the sail slides (exciting day, that was!). Tides sail track needs to be riding on little one inch sections of conventional metal sail track, rather than screwed directly to the mast.
Our boat was ordered with a two burner range and oven- came with only a range. Fuel tank was half the size listed in the specs, so I always carry a gerry can when on long trips.
But really, beyond that, very few insurmountable issues, and I'm out daysailing year round because it's so easy to get underway.
I'd be happy to talk with you about any specifics, and I look forward to meeting you when the Northwest Nonsuch Rendezvous rides again, hopefully this summer.
Brian & Susan Berdan
"Blue September" 260 #7
Bainbridge Island, Washington