Jennifer,
I met up with my pen-making friend last night. No pictures as he didn't
have with lathe with him, but good news.
Firstly, he doesn't use a pen mandrel.
(He has one, but says it's easier without it.)
Secondly he makes the pens in two separate halves, each little more than 2"
long, so the short bed of the C0 isn't a problem either.
(Although the C0 is quoted as having 5" between centres, that includes
the workholding arrangements and excludes a revolving centre. 4" is the
longest I can turn comfortably.)
I've never done this so I'm relaying a verbal description.
The pen kits come with two lengths of brass tube to which the wooden bits
are glued.
He drills the square wooden blanks down their length in a pillar drill and
smears the inside with glue. Then he pushes a brass tube into a potato to
plug one end, and pushes that end right through the hole, the potato plug
keeping the glue out of the hole. Then he trims the length of the wood back
to match the brass. One method is a disc sander.
Drilling the holes needs some care and a good drill bit that can cut
end grain. One option is Dad's pillar drill and drill vice. He may have
more ideas, and might come up with a SAFE rig using the lathe itself to
drive the drill.
The lathe is fitted with a revolving centre at one end and a plain centre
in the spindle. (I know you haven't got either yet but we'll come to that.)
He simply drives the brass tube (with wood attached) by friction. He has
ground a row of grooves in the plain centre, all leading to the tip, which
may or may not help.
[My engineer's little metal brain flags up a warning here - his lathe
is not as solid as the C0 and therefore its easier for him to get a
consistent friction force.]
You can get a revolving centre from Arc Euro Trade. The revolving bit is a
gnat's whatsit (technical term) over 8mm diameter so that sets the largest
size of brass tube you can use.
For a plain centre you have two options you need an engineering Dad -
sorted!
If your woodturning accessory came with a drive centre, he could copy
that - without the drive teeth.
If it didn't, here's a guide:
The centre is made almost, but not quite, like a Unimat one (the other type
of Unimat, not yours).
= It needs to be from 1/2" stock at least. Silver steel would be good but a
dog-end of mild steel would be OK.
= The spindle end has a parallel shank 9.99mm diameter, but since the
spindle bore is actually a whisker over 10mm it's best to turn down a bar
until it's a sliding fit. The stock item has a 15mm shaft to fit the
tailstock - for a headstock centre it would be good to go longer.
= The spindle end is countersunk for about a millimetre at about 60 degrees
included angle. That's the driving cone, and the most important bit to get
right. A smear of Micrometer Blue (or lipstick) will show him when he's got
the correct angle. (I'm telling you that - he'll know already.)
= Then it just needs a conical point that fits into the brass tubes you
might be using. 60 degrees included angle is traditional.
= I don't know whether grooves do any good, but ones ground freehand with a
motor tool should be fine.
Always use slicing cuts rather than scraping cuts except on very curly
grain. You'll need to start with a deep square-ended roughing gouge ( a HSS
bowl gouge without a handle works well for me). The way to use this to make
a square piece round without smashing it is not obvious! Once you've got it
round, there are Gouge people and Skew people, according to taste.
(If any of that doesn't make sense, it's important to find someone who
can show you. Pictures can show you what the tools look like and how they
relate to the work, but it takes a turner to show you how to move your
hands and wrists and elbows to move the edge through the cut.)
Finish with finer and finer abrasives - silicon carbide cloth is best -
finishing with burnishing cream - it's magic!
You'll revel in the variable speed knob on the lathe, which gives you a
decent top speed for polishing and something more manageable for the
initial rough turning.
David 1/2d