Project: American Girl Doll sized Bed

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Kurt Gluck

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Jun 28, 2025, 10:38:58 AMJun 28
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Kurt-1 asked me to share my current project.  I guess he would like the laughs :-(.


THE ATTACHMENT IS THIS DOCUMENT WITH PICTURES AS A PDF...


The twins (4.5 year olds)  received a pair of American Girl Dolls.   These are twice the height of Barbies, about 1/3 scale.   


Target sells a bed for them $50 https://www.target.com/p/our-generation-dreams-for-two-pink-bunk-beds-accessory-set-for-18-34-dolls/-/A-86200594#lnk=sametab.  But that would be two easy and cost too little and look too good :-).   


Step one what size: My daughter in law gave me these measurements, not sure if they will work, but since I am a long way from getting anywhere, lets start with these: 

W: 11.25" x L: 21.25" x H: 9.5" =>  285.75  539.75 241.3 


Step two find/beg/"acquire" a model to start with.   I looked at various options (to scale up) on printables, makerworld, thangs -- was not happy, I widened my net: https://open3dmodel.com found this one:  https://open3dmodel.com/3d-models/children-bed-ikea-mydal_374447.html 

Pasted Graphic 1.png

(Note license is “Personal or Education” so its ok for me to use for this I think)


I download it, it’s a “.rar” file, which is a form of archive, I go find an unarchiver for them for Macs.  I open it up:


Pasted Graphic 2.png


Step 3:

Cool, it has a “.obj”, I wonder?…… so, I fire up prusaslicer and load the .obj in and poof I have an enormous FULL size bed in the slicer.   DOES NOT FIT ON THE BUILD PLATE :-) 


I get those dimensions from my daughter-in-law and I scale it down, I even don’t worry about keeping it in proportion….


Still much bigger than the build plate.   


And oh boy, it actually has BEDDING in it.  


Step 4: 

The bedding - turns out the model can be separated into Parts.   Of course your get over 100 parts all named the same thing with a sequence number.   I then with wrist pain, sit and select each part one at a time, identify about what it is (by coloring it) and sort of name it.   IT HAS EACH SCREW !


There are some model errors with parts flying in space, but I just delete these.  I then can delete the bedding, it works!


PS: at this scale a screw is 0.56mm deep by 3.66x.3.57mm oval (told you I didn’t scale proportionaly.   So if one was insane you could just print the scale lumber and use m3 screws to hold it together, not a safe toy that way :-). 



Step 5: 

So, let’s start learning how to use prusaslicers cut tool….  I spend a couple of weeks looking at it and decide to cut it up like so:


Pasted Graphic 3.png




Not the best for printing, but let’s try this….   I spend a week playing by the way with the various connectors.   I decide that if this is the printing orientation, I can go with built in pegs on the top of the four posts on the bottom sections, BUT I have to use free standing pegs for the sidewise connections to put the level halves together (that’s the reason for the 5th build plate, it has the pegs to keep them out of the way.



Step 6: 

Supports…. How on earth do I print this mess...   So, lets be smart, and make a copy of one section and using a pair of negative generic boxes lets just try to print one corner of one section


Pasted Graphic 4.png


Going to try full contact supports.  Lets use some random transition PLA (printed solid) for the post, some random PLA (Printed Solid Elixer) for the screws and some leftover pink (Polar) PLA for the supports, and some natural PETG (printed solid) for the support interface.   


And boom….   The model keeps popping off the bed.   I clean it with 99% IPA, after switching to the satin sheet, and still … what’s actually happening is the PETG is curling off the PLA and the toolhead is hitting it I think and well here is a picture of last nights overnight mess


6C988122-2FEF-4E2E-8663-A6A738B8F491_1_105_c.jpeg

The model (smaller object) was printed in the lower left front corner of the bed till it went for a walk….   You can see the petg is a mess in the closeup.



  

5935BD1B-6EC1-4B26-BCDD-770D34126B88_1_105_c.jpeg


Trying again, going to SLOW down the PETG even more, I had the max volumetric speed at 8, going to try 4.  


Pasted Graphic 6.png


Switching to “rectilinear grid”


Pasted Graphic 8.png


Stay tuned… suggestions welcomed


Kurt-A (The other non-evil Kurt who knows little)

Kurt-1 asked me to share my current project. I guess he would like….pdf

Kurt The 3D Printer GUY!!

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Jun 28, 2025, 1:58:51 PMJun 28
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I honestly think there should be a MUCH Easier way to print this. Like turning it into more parts. For example, all the horizontal slats of the bed that supports the mattress - maybe you could print them all separately - then you don't need supports for the main bed frame bottom. Also, the upper bed part - all the side supports - print them separately and attach afterwards - if they can be easily split up. Then lay each side down flat to print. 

I know this may be more work to print it all - but, hopefully you have less print issues. 

Also, I'm curious - how big is the OBJ file? If it's not too big - maybe you could post the original OBJ file here.

-K

Kurt Gluck

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Jun 28, 2025, 3:12:53 PMJun 28
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Kurt-1 

Have I told you how much I hate glueing things together ?    Sure, I could print the stuff separately.  Hey, lets even get M3 screws :-)
However, where is the fun in that.  I mean the easy way would be to go to Target :-) and buy the $50 one. 

I will share the files later.  I use Dropbox for all my 3d files, so I can just share links to stuff if I want. 

Kurt-A

Kurt Gluck

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Jun 28, 2025, 4:33:06 PMJun 28
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Kurt-1

Since you asked, here is a link (read only I hope) to all the files on dropbox.   The .3mf files should load into prusaslicer.  The number in the file name is the version, The one I discussed should be number 6 and I am currently printing #7.  My attempt to slow down the petg didn't seem to slow it as much as I expected.   Still getting petg snot blobs, but it is working somewhat better.   One of the big differences is I closed my enclosure which I shouldn't really do for PLA, but I wanted to see what would happen.     

If you look at the included subfolder, that is the .rar file unpacked, and in it you can see the .obj file.  
working.3mf -> I enlarged the specification of my printer so the entire bed fits on the printbed.   This just made labeling things easier.  I had scalled it.  If you want it to be full size you can just rescale it in the slicer to 100%,

working6.3mf -> the one referenced in the posting
working7.3m -> current one

The word "working" in the 3mf file names obviously means "I am working on it"  sadly not "it works" :-)



Kurt-A

Kurt Gluck

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Jun 28, 2025, 7:22:33 PMJun 28
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See the attached pdf file to actually see the pictures....


Update-1 on American Girl Bed


First off, I have no idea what has happened, but it seems I can no longer download models from open3dmodel.com — it may be a bug in their website, stay tuned.  Lucky I already did the download :-)


For those of you who wish to follow along here is a link (read only I hope) to all my files on dropbox.   

The .3mf files should load into prusaslicer.  The number in the file name is the version, The one I discussed should be number 6 and I am currently printing #7.  My attempt to slow down the petg didn't seem to slow it as much as I expected.   Still getting petg snot blobs, but it is working somewhat better.   One of the big differences is I closed my enclosure which I shouldn't really do for PLA, but I wanted to see what would happen.     


If you look at the included subfolder, that is the .rar file unpacked, and in it you can see the .obj file.  

working.3mf -> I enlarged the specification of my printer so the entire bed fits on the printbed.   This just made labeling things easier.  I had scalled it.  If you want it to be full size you can just rescale it in the slicer to 100%,


working6.3mf -> the one referenced in the previous posting

working7.3m -> current one


The word "working" in the 3mf file names obviously means "I am working on it"  sadly not "it works" :-)


SO… how did working7 come out?


Defects: 

*) Well, there are still petg snot blobs, BUT it survived.   The result is that there are places where there was NO PETG interface below the PLA, and these came out ROUGH (as expected).  


*)  The total amount of support material was hard to remove. The Rectilinear Grid pattern for the Grid supports was way hard to remove.  


*) The support fillament was PINK PLA the Interface was Clearish PETG, and the model was RED with sort of BLUE screws.  — There is pink polluting the RED in places.  


*) Since this was a draft I went with a 0.2mm layer height and I normally would have gone with a 0.1 (because I like things taking forever to print :-) ). This may explain why the screw heads look so bad.  Frankly I am not sure if I need the screw heads, the twins won’t really appreciate them, and at 3mm they really are too small to do well pasted on the side of the model the way they are.



Pasted Graphic 9.png

It stayed on the bed !  (satin sheet works better) - see the goobers that fell off it… sigh…



Pasted Graphic 10.png


Wipe tower looks kinda rough

Pasted Graphic 11.png


In general things don’t look that great, but when I clean off the supports (harder work than I would like)…



Pasted Graphic 13.png

You can clearly see where the PETG worked and where it didn’t from the undersides.


Pasted Graphic 14.png


Not sure what to try next to improve it.  It’s close enough that I can’t stop here. 


Update-1b on American Girl Bed.pdf

Kurt The 3D Printer GUY!!

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Jun 29, 2025, 10:41:30 AMJun 29
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CRAP! I just did a reply - and lost the whole writeup. Stupid GG UI issue...
I too hate gluing. I prefer Acetone welding - but, I know you can NOT Do that. 
Am curious - what's the Build volume on your printer? Since that really MUST be a Big Bed you're trying to print!
-K

Kurt Gluck

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Jun 29, 2025, 6:51:41 PMJun 29
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Kurt-1

The XL is 360 x 360 x 360 mm (~14.25 x 14.25 x 14.25 in).  But if you are doing multiple-color/material you need to have room for the wipe tower (or at least I do).

I am a few test prints of that one subpart in.  Still having trouble with getting the petg to stay, but it’s getting somewhat better.

I found some old notes with some advice from a dude, I am adjusting one or two settings at a time to move in his direction.  

Also, this latest run I am increasing the temp of the PETG by 10-15 degrees to see if it might stick better to the PLA.   

Kurt-A

Kurt Gluck

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Jun 30, 2025, 8:33:00 AMJun 30
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Update-3 on American Girl Bed (Progress!!)


THE ATTACHMENT BELOW IS THIS DOCUMENT WITH  THE PICTURES, in addition, this update is in the dropbox folder whose link is in the writeup here


I got a very successful test print of the small portion of the bed I have been testing with.  Lots of setting changes and retries.  First, a big shout out to Bob Swika who on a much earlier thread of mine “Problems with overhangs looking bad” gave us all his settings for PETG interface.   I reread my notes, started to apply some of his and Andy’s suggestions from that thread and I have a very nice underside. 


Pasted Graphic 16.png



TLDR:  

Here is the topside:


953A276F-CC7D-4D43-8E6F-10DFF9AD84E1.heic


Background, this is for a pair of American Girl dolls.  Here is a bed for sale <$50  at Target that would work fine: https://www.target.com/p/our-generation-dreams-for-two-pink-bunk-beds-accessory-set-for-18-34-dolls/-/A-86200594#lnk=sametab 


I found a model off a 3d model website (the website has stoped working):    https://open3dmodel.com/3d-models/children-bed-ikea-mydal_374447.html 


In order to fit this on the XL, and to not have a ton of glueing I use the slicers cut tool to chop it into 4 poorly advised hunks:


Pasted Graphic 17.png



Ok, on to the settings that are working:


You can view my files in the following dropbox folder:


 https://www.dropbox.com/scl/fo/uussjmdw079qes2znrptf/ANlY9uncaQp_2_9hlXbWdUI?rlkey=9lfri96ajvalth1rvo19g32rs&st=frh3et04&dl=0


Most notable is the file: ikea-mydal-scaled-01.3mf which is my most current .3mf file, which contains all the settings and the .obj after it’s been sectioned.  The subfolder: 90624_open3dmodel-FROM-rar-file holds the original .obj file from the web.



The “-01” portion of the 3mf file is a sequence number.  This writeup has “01” since I have restarted counting now that I have something that looks good.


What’s changed:


  1. Even though it’s PETG, maybe because of AC I have the enclosure closed.  This may bite me we will see.
  2. I found (Thanks Bob) a better way to slow the interface printing down “PrintSettings->Speed->Support Material Interface” Is now 10 (was 40)
  3. “Multiple Extruders->”
    1. “Wipe Tower Brim” is 10mm 
    2. “No Sparse Layers” is now SELECTED (this may be a problem, but for testing at least its saving lots of fillament since the wipe tower in these tall-narrow test prints weigh much more than the test part.
  4. “Support Material->”
    1. “Auto Generated” is off, I painted supports where I wanted them, Yes I know I should have done this to start, I am lazy
    2. First layer expansion = 10 (that old bed sticking problem its tall !)
    3. “Style” = GRID
    4. “Contact Distance” = 0 (this has been set all along for these tests
    5. “With sheath around support” SELECTED (thanks bob)
    6. Top interface layers = 5 (I did this to make the PETG pad thicker)
    7. Bottom Interface Layers = 5 (same as top)
    8. Interface pattern = Rect (thanks bob/Andy)
    9. Interface loops = selected (thanks bob)
    10. Xy seperation = 1mm (this is me)
  5. Infill
    1. Gyroid
    2. 15% most places


In addition I had to replace some missing screws and generally clean up the model.   I labeled more of the parts.  The screws are ill-advised as they don’t print that well on close inspection, too small) - If I had all the time in the world I would replace ALL of the screws with a better shape - the obj I imported has a hole in the center of each screw head (for the Ikea hex key) that looks awful at this scale. 


For some reason at the top of the posts there was a problem with a missing layer, no idea what’s going on, this happens sometimes when I pull in a 3d model that wasn’t for 3dprinting. Anyway I insert a rectangular prism with the slicer to overlap that area, and the problem goes away (these are called “missinglayerrepair” in the parts view.   Since I had them anyway I have set the infill of these sections to 25% (they are under the pegs) - I also set the infill of the pegs (called connectors) to 100% concentric. 


Next up, I will try to print one of the actual bed sections.   Here is what the slicer is telling me… ignore bed-6 as that’s the testbed where I print just a subpart (as above).  Also, the bed-5 which is the pegs, I haven’t finished playing with them in the slicer yet.


Since I use Printed Solid Fillament which costs slightly less than $20/kg - it is clear I should just go to Target :-)


Kurt-A


Pasted Graphic 18.png






Update-3 on American Girl Bed (Progress!!).pdf

Kurt The 3D Printer GUY!!

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Jun 30, 2025, 6:59:55 PMJun 30
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I did message you via DM - but, figured I would reply here as well. 

Crap - VERY Long Print times - YIKES! I swear - it's LARGELY Due to the Tool Changes which is causing such an Increase in print times (as well as increase in filament usage). 

Which makes me circle back to my original idea - as a LOT of the parts - if cut up and printed separately - could print with NO Supports! But, yes - then Glue Must Be Your Friend - OR - print in ABS - and let Acetone be your Friendly Welding Trick - even though - yeah - I know you really can't do it with Acetone. Unless you Seriously Mask up!!!

Just a thought...

-K

Kurt Gluck

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Jul 1, 2025, 5:08:12 PMJul 1
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IMG_6016.jpegInterim status update…..

So… I decided the tiny tiny ikea hex screws were too small to print with their tiny hex holes, so I painstakingly covered each of them with a 3mm round patch so that It will still have something there, but with less detail.   

Then I was ready to print the first 1/4 of the bed and BOOM I realize there is something wrong with the sliceing.    

Basically GRID SUPPORTS CREATED STRANGE ARTIFACTS.  I lost tons of time, and hours and hours trying to find a way to get rind of them.   In the end I just switched to SNUG and the artifacts are gone.

Trying to print the first 1/4 of the bed now - almost a day later….

As to glueing -  I really really hate it.  I had a serious Lung problem 20 years ago and as a result I avoid working with too many solvents etc for too long.  And yes I have a 3d printer. It is in the basement.    There is a hepa air filter as part of it, and a bigger hepa filter in the room - in the basement.    

Kurt-A … makeing progress

Kurt Gluck

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Jul 3, 2025, 10:01:53 AMJul 3
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Update 4 on American Girl Bed


COPY OF PDF FILE WITH PICTURES INCLUDED ATTACHED



Printed a quadrant of the bed, one of the top sections.


Mistake:  I wanted to make it easer to remove the supports, AND use slightly less support PLA AND to speed it up a bit - so i put gaps in all the supports.


Since the screws were two small to print with all their detail (they actually had little hex heads) - I painstakingly caped them all with small cylinders - looks good. 


Open Issues (Suggestions wanted):

  • Inspite of the full contact support the top rail of the left side of the bed, towards the back of my printer (yes there is a window over there in the room) shrunk….  I am using Printed Solid PLA and PETG if it matters.  


 













  • You can clearly see geometry changes on one side of a ‘plank’ expressed on the other - sort of the Benchy hull line issue with a vengeance




Issues:

  • some marred overhangs, bridges dont look as good on the bottom as the FULL contact useing PETG interface supported areas - Going to go to no bridges for next section










  • a couple of my supports fell over, which would have been more serious except my wife noticed, I put the supports back and put some packing tape to hold them in place.  The printer sort of recovered, the PETG interface went down gloppy in those spots and would have caused a head crash except I reached in with a pair of cutters and trimmed the vertical extra off before the printer got back to that spot…. Hopefully my undoing the gaps in the supports will make them less likely to do this.  This is caused because the supports that are on top of the model are on top of PETG interface in between, and while this works well for not marring - easy to remove is also easy to fall off













  • the holes for the pegs to  aid glueing may have printed slightly smaller than to make putting the pegs in ok — if this is a problem I can print smaller pegs



pastedGraphic.png








You should be able to view my files in the following dropbox folder:


https://www.dropbox.com/scl/fo/uussjmdw079qes2znrptf/ANlY9uncaQp_2_9hlXbWdUI?rlkey=9lfri96ajvalth1rvo19g32rs&st=frh3et04&dl=0


Next 3mf file (with the gaps in supports removed): ikea-mydal-scaled-08.3mf

You can see all the settings for the filaments etc in the 3mf file.


 


Kurt-A 



Update 4 on American Girl Bed.pdf

Kurt Gluck

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Jul 7, 2025, 10:01:02 AMJul 7
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Full document as a PDF is an attachment including pictures


Update 5 on American Girl Bed - oh oh 


On my previous update we saw two issues:


  1. some deformity, what was happening was the long runs of PLA would shrink and pull off the PETG, resulting in the layers compressing as the nozzle kept pushing down on them (sort of like a subduction plate :-)).    
  2. Some of the Petg foundation supports detaching from the model


So… I press forward thinking that maybe this was being caused by keeping the enclosure closed.  I go to print the 3rd section with the enclosure open.  Starts out great…. Then last night the Long support across the front of the printer that is on top of PLA detaches - I catch it and using packin tape I manage to get it back where it belongs and the print continues “successfully”.   


I figure ok, maybe instead of using rectilinear snug supports I will use rectilinear-grid snug supports on the last section.   See the portion of the supports that are doing this, so far are  the ones where the rectilinear pattern has LONG lines not short lines.  

 

I go to sleep, letting section 3 continue: and this morning I wake up to a mess.   









Lets talk about this

pastedGraphic.png


D: section 2 that I printed, didnt come out that well, I thought perhaps it’s because the enclosure was closed and it was making the PLA warp etc.    The full contact supports besides using more plastic than the model worked like a charm by the way


C: you can see the support pulling away (this is section 3 on the right), this is what leads to the disaster.  It’s because the warp in the PLA is stronger than the PETG/PLA bond.  


I am thinking that if I change the model so that where the upper level is split in half I add another actual vertical beam (copy “A” over to “B” (both sides)) and either do the split in the middle of that vertical beam, then that vertical beam will eliminate  the thin cantilevered  arms that are pulling up.  


Before I proceed I am have enough printed so I can measure what I have vs the real dolls.  I want to check, I feel the entire bed is too long, and if so since I am faced with reprinting most/all of it, this is a good time to check. 



All of this is on my dropbox which previous updates gave the path to, my most recent 3mf file is: ikea-mydal-scaled-11.3mf




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Update 5 on American Girl Bed - oh oh.pdf

Kurt Gluck

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Jul 9, 2025, 8:06:28 PMJul 9
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Update 5 on American Girl Bed


Did a lot of work on the model.   It is interesting how much editing you can do in Prusaslicer.     There was significant rework here because some of the work I did before was AFTER I had cut the bed up, which was a mistake.  


The biggest change, is the top of the bed when I cut it in half had very very long rails that were cantilevered - these were held up by supports but because I was using PETG interface (for zero contact) the issue was that the curling of the PLA would pull the cantilever up off the support.  SO when looking at the bed, you see that the top section had two vertical boards on each side, I decided that I would add a third set at the center with the cut running through it.  This way it wouldn’t be cantilevered.   However this would result in the cut running through its fake-screws.  So I decided to change the screw patterns on all of the now 6 vertical upper supports so that they wouldnt but cut through.  


I also increased the infill and perimeters of these vertical posts.


Before I didn’t actually cut the bed truly in half, but my cut was offset from the center in one direction on the top and the other on the bottom bunk.  Now since I want it truly cut in half (see above) this would mean I would cut the mattress supporting slats in half at the center (since the bed had an odd number of slats).  The solution to this was to reduce the number of slats by one on each level and to enlarge all the slats to make up for that.  This required alot of headache inducing math (there was a spreadsheet involved).   ((Credit to my wife for helping me work out the math)) The  hard part was calculating the offsets of the centers of the new slats so they would position correctly.  Of course this is made worse since the slicer works only down to hundredths of a mm, and the bed when decided by the number of slats and slat gaps comes out to .005 increments and other strange stuff.  So like every third slat the center moves by one hundredth of a mm more (or something like that).


While I was changing all the slats I decided to thicken each of the slats by 1mm, to make them a little less bendy.   I also increased the infill and perimeters of the slats.


The 4 long vertical posts that hold up the upper levels  I decided to enlarge slightly, since they are turned 90degrees from the above mentioned vertical upper level posts and since the bed was scaled non proportionally they look better if they are closer dimensionally to the others.  This also makes them stronger.  Ans I also increase the infill and perimeters of them. 


The exhausting task was replacing ALL of those fake screws again.  Since I have done that BEFORE cutting up the model I hope to never have to do it again. 


The names the girls gave to the dolls have to both be on both levels - the way I had it was a non-starter for my customers. 


TRICK: in order to work on the bed before cutting it up in the slicer it is much easer if it fits on the virtual printers bed, so I go into the slicers config and make the printer’s dimensions 1 meter cubed.   I won’t slice this way, but it makes working on the model easer.  Also setting the coordinate system of the printer so that the center of the bed is the zero point and positioning the center of the bed at 0x0 makes some of the math easer :-). 


When replacing all the screws it helps to replace a bunch of screws in one part then to copy and paste those screws in the object browser, and adjust the pasted ones coordinates.  


So, then I cut the bed into 4 hunks again - I had to “invalidate the cut information” whatever that means.   I decided this time to use less pins since my previous test print showed that the pins would be very hard to place.  


Then I set the printer’s config back to what it should be, repainted all the supports and I am now reprinting the model


Mydal-70.3mf holds the model I am printing

Mydal-60-supersizeprinter.3mf is the model before cutting it.


You can find both of these on printables: 


https://www.printables.com/model/1348041-bunk-bed-ikea-mydal-scaled-for-american-girl-our-g/files



------------------


Side note;  Kurt-1 has made a bunch of good suggestions some of them I am not taking because I am trying a particular way of doing this.   I am focusing on doing full contact supports with the model and the supports both being PLA but the support-interface being petg.  This has advantages and disadvantages.   The bigest advantage is no conflict on the bed temperature.  The biggest disadvantage is that you double the number of PLA/PETG levels that interact, resulting in less stability of the support.    This means I don't think I am going to be able to use organic/tree supports because I don't think they will be stable enough - but it might be a worthwhile experiment if I didn't want to actually get a bed sooner :-) 

-----------------


I am writing this blog at this point so that someone can read how to waste time and fillament :-)



Kurt-A


Kurt Gluck

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Jul 9, 2025, 8:59:31 PMJul 9
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I obviously can't count -that was update 6

Kurt Gluck

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Jul 10, 2025, 10:09:28 PMJul 10
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As usual, pdf with pictures attached....

Update 7 American Girl Bed - another failure


Sigh,   So all the changes look good.  The problem with the upwarpage mostly solved - BUT, the highest level of supports failed.   Reviewing my video I see that the nozzle for the main PLA hits the PETG for some reason and dislodges the support.


I was so close!    I was printing with the enclosure open I will go back to printing the next section with the enclosure closed… if that doesnt work I will have to reconsider my entire support interface with PETG with PLA model and snug supports.


Sigh

Kurt-A



Here you can see it as the printer finished.  2 defects, the obvious one, the top support dislodged across the  front.  

FIRST PICTURE


Turning it upside down you see where the support was missing the horrific underside

SECOND PICTURE


But notice here , along the side - though that  support was not dislodged the top level here also has a bad underside.  It seems the PETG was missing here (perhaps it dislodged by itself, I didnt notice where it ended  up).

THIRD PICTURE


What’s so sad is how great it looks when it works

 LAST PICTURE


Update 7 American Girl Bed - another failure.pdf

Kurt Gluck

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Jul 11, 2025, 2:09:21 PMJul 11
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Attached PDF file has pictures 


Update 8 American girl bed 


Well that didn’t work 

Stoped the print this morning the 

 petg was curling off the pla


So the enclosure closed was a bad idea 


Anyone have any ideas? 

The petg is the clear

The pink pla is  the model and the green pla is supports



Kurt-A 
Update 8 American girl bed.pdf

3D Printing Tips and Tricks

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Jul 11, 2025, 5:26:13 PMJul 11
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Not surprised that didn’t work, The PETG has to have something to bond to. Ideally PETG on the ends or sides. If the model has no other way then your best bet is to have the supporting pla top surface less smooth. Make the top layer of the pla rougher to give the PETG something to mechanically bond to.it will still come off and the undersides may not be as clean as a top, but they will still be way cleaner then break away supports.

Kurt The 3D Printer GUY!!

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Jul 11, 2025, 6:16:39 PMJul 11
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Andy - yeah - I hear ya - and I was trying to tell Dopple-Kurt that PLA and the PETG MUST Both touch the Print bed!

Now - I am GOING to RANT a LITTLE! Since - it seems NOBODY IS REALLY Listening to me!!!

Kurt - Put the BRAKES on your Project - and get some DARN PCTG from 3D Fuel - And - I BET YOU $50 - and I am GOOD FOR IT - that if you did the SAME Print with PCTG - it WILL STICK Enough - that the Fail you reported here will NOT Happen!!!!!!!!!!!!!!!!!!!!!!!!!

I have Done Testing at Essentium with PCTG/PLA combo - as an Alternative to PETG/PLA combo for Models and Supports - and PCTG was a HUGE DIFFERENCE!!!

If I had a Tool Changer - OR even the new H2D - I would PROVE THIS to EVERYONE HERE!!!!!

So - Dopple-Kurt - STOP this project - get PCTG - and try again!!!

Or - Feel free to Ignore ME! My Exwife didn't listen to me a LOT towards then End - and THAT is why she is now my EX! 

OK - just a little humor here...

But, yeah - I'm SERIOUS - as NOBODY Has tried testing with my suggestions!!!!

Hell - I would DARE Mr John of 3D-Fuel to DO Exactly the Testing I am saying here - to PROVE That I am RIGHT - and that PCTG work just Slightly differently that PETG - and would be the Miracle Option for Full Contact Support!!!!!!!!!!!!!!!!!!!!

Enough said...

-K

Kurt Gluck

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Jul 12, 2025, 3:58:18 AMJul 12
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Andy — I am going to try to model my own supports rather than let the slicer create them, I will try to attache the multiple levels of PETG to each other for stability.  

Kurt-1 — Please dont leave me.  I promise to try to do better :-)

Kurt-A

Kurt Gluck

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Jul 12, 2025, 4:03:09 AMJul 12
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Kurt-1

See, i have quite a backlog of PLA and PETG here,  some more than 12 months old.  I have promised myself to make a significant dent in my supply before I order more.  I seem to have a serious Fillament Buying Addition here and that is the primary reason I am taking your advice at this time.   That and the price.   I can restock a spool of american made PETG for as little as $17 the PCTG costs double that.  Of course right now I am “wasting” a ton of fillament, so of course the PCTG would be a better value.  But, I have a half a dozen spools of Printed Solid PETG and even more Prusament PETG on hand.  Let me trim my hord some and then we will see.

Kurt-A


Sent from my iPad

On Jul 12, 2025, at 3:58 AM, Kurt Gluck <kur...@gmail.com> wrote:

Andy — I am going to try to model my own supports rather than let the slicer create them, I will try to attache the multiple levels of PETG to each other for stability.  
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Kurt Gluck

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Jul 14, 2025, 3:49:17 PMJul 14
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Attached PDF file has complete document including pictures

Thanks to Andy and Kurt-1 for what progress I have made....

Update 9 American girl bed 


Upon advice of Andy and Kurt-1 I have moved towards designing my own supports fully out of petg.  For the beds slats so far I am staying by with the slicers snug/grid supports as these have not been falling over.  


I have been doing test prints of a corner of the bed to see how they work.  All design work has been done fully in prusaslicer which is not the best tool for this but my utility belt consists of prusaslicer and tinkercad. 


Results:


Mostly  success

The supports stayed in place.  


Settings modified: “0.2mm Soluble Interface@XLS 0.4

Filament settings based on Pruasament PLA/PETG with modifications.


BED TEMPERATURE IS 80 or the PETG doesn’t stick, this is causing an elephants foot in the PLA (see last picture)


TABLE IN PDF WITH SETTINGS!


ISSUE 1: poor extrusion, can my 15 month old 0.4mm Obxidian nozzles be wearing out?  Do I have the wrong settings?  No idea…. 

  

ISSUE 2 “A”: some ugly stuff in the PLA where the  seam may be I think, not sure why… 


ISSUE 3 “B”: the standard supports have really bad extrusion. 



Saying all of the above, the FULL CONTACT PETG supports worked great! 




ISSUE 4 “C”: elephants foot in the PLA - though wonderful undersides!


 

Kurt-A (the other Kurt, the one who likes to hit his head against the wall :-) ) 

:
Update 9 American Girl Bed.pdf

Kurt

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Jul 15, 2025, 9:53:02 AMJul 15
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Am at work - so, going to make this quick. 

Nice chart of data dude - pretty sweet. Good to see you tracking changes in slice parameters. 

re: Elephants foot. Since you stated nice bottom surface - sounds like you're printing TOO Close to the bed. Also, AFAIK - I believe that in PrusaSlicer there is actually a kind of elephants foot compensation. 

Glad you got some great success with FCS! Sorry you got a bunch of print glitches. Will have to look closer at your results writeup...

-K

Kurt The 3D Printer GUY!!

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Jul 15, 2025, 7:25:01 PMJul 15
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Sorry - my bad on Elephants foot! As you stated it was due to Heated bed TOO Hot for PLA. Now, if the  Elephants foot was purely on the bottom of the legs of the bed - that would not be too bad. But, I know you Oriented your part Way differently - so,  Elephants foot is indeed going to affect main parts of the bed.

I'm STILL Dying to know what OTHERS do - with PETG & PLA combo - as PETG Temp is rather TOO Hot for the PLA. 

You do NOT have your printer in any kind of Enclosure - do you? I suspect not...

-K

Kurt Gluck

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Jul 16, 2025, 5:47:55 PMJul 16
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As with all of these, the attached PDF has the pictures the text references as well as the text....


Update 10 American girl bed 


I have been doing test prints of a corner of the bed to see how they work.  All design work has been done fully in prusaslicer which is not the best tool for this but my utility belt consists of prusaslicer and tinkercad.  


Well, I lowered the temperature I was printing PETG at 265, lowering it to 250 and suddenly the extrusion issues went away.  


Lots of stringing, but that can be explained by my PETG being out and the fact that I had 2 inches of water in my lower basement (printer is 1/2 level higher than that), so everything is damp.   (We had a state of emergency in NJ it rained so hard, and I lost power for 4 hours so no sump pump during that period) —————————————>


I know its never wet fillament, but I am sure if I dry the stuff it will get better :-)


ISSUE: Still having significant issues with warpage of the PLA.  I am going to put a floor fan pointed at the printer to see if that does anything.  


Picture Key: W-> Warpage, S-> Stringing, 

E -> Elephants foot (from bed too hot), U -> Underside

The slicer working in hundredths width positioning from the center of parts caused an empty 0.2mm layer between my custom support and the underside (U).  I have enlarged the part by a small amount, and the slicer no longer shows me the empty layers - so next try !


Kurt-1, the printer is in an enclosure but it is open. I am somewhat at a loss about the PLA warpage.  I am going to try again (along with the above underside change) to have a floor fan aimed at the printer to see if that helps….  


Suggestions welcome, 


Kurt-A

Update 10 American Girl Bed.pdf

david merten

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Jul 17, 2025, 4:09:14 PMJul 17
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Battery backup sump pump is a lifesaver for me when power goes out and rain keeps flowing!

Sorry for off topic comment!

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Sophie

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Jul 17, 2025, 4:42:01 PMJul 17
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Hey Kurt² (that's what the plural of both Kurts shall now be termed haha)

Ive been loosely following your saga of this dolls bed and the PETG PLA trials and tribulations.

I sort of don't really know what the struggle is down to? I think the Prusa XL is plenty capable of this task. So anyway I haven't really had anything useful to comment to make things better. Till now, just because Kurt mentioned about what do others do with petg and pla combos.

Well before I received my H2D I had a Sovol SV04 which is an IDEX. So I used to do PETG and pla on that thing too.

My most recent pla petg combo was a few days ago on the H2D. I had the bed at 70°C, the support was petg and the main print was pla. As far as slicer settings go, settings are so unique to the individual determined by so many things, I can only tell you what worked for me. I printed the pla at 220°C and the PETG at 260°C. My z interface distance was set to 0mm, and the speed for the first layer of pla on top of the PETG was slowed right down to first layer speed. Since I can't get access to your Aquanet, I had instagoo on my bed which I think helped a lot (which is an excellent open source formula from a UK group), it acts as both an adhesive and a release agent, and it washes off easily from the print with water and soap should that be so wished.

Anyway, I had no problems at all, and got a successful part with a lovely smooth underside (actually smoother than the bed since my bed is pei textured.)

Anyway, if you want me to trial anything to see what results I get, just fling me a file. (I know you shared your Dropbox, but I had a quick browse and there was a hell of a lot in there, just ping me something specific). I'll help where I can :)

Kurt Gluck

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Jul 18, 2025, 12:23:40 AMJul 18
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Sophie,    My current struggle is mostly warpage.   I feel that I am closing in on my objective.  I also feel you give Kurt-1 a disservice with the sobriquet of Kurt², since in 3d printing I am clearly not up to his measure.  

My current update is in the attached PDF file.  I also give a guide to my dropbox (after cleaning it up) so folks can look at the files of my madness.    

Update 11 American girl bed 


I have been doing test prints of a corner of the bed to see how they work.  All design work has been done fully in prusaslicer which is not the best tool for this but my utility belt consists of prusaslicer and tinkercad.


The undersides of the last try looked very good!




Now if only I can get the  warpage (again this is the previous try) under better control.   This is why I have the floor fan, and I am reducing the bed temperature etc. 


Also the print time has crept up.   



PS: I don’t post after each attempt, some experiments are major steps backwards and best just forgotten.



Update 11 American Girl Bed.pdf

Kurt Gluck

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Jul 18, 2025, 9:42:16 AMJul 18
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As usual full document is in the attached PDF (with pictures and tables).

Update 11 American girl bed 


Let me start out by thanking; Bob, Andy, Sophie, and of course Kurt-1 (in spite of the beard, maybe he isn’t evil :-) ) 


Next print, I am going to try the 4th build plate for real with the actual fillament.


Kurt-A


 


Since Extruder 2 is free, I have a small spool on Extruder 1, and a full spool of the same fillament on 2.   I am using to XL’s spool join feature.  Only annoyance is I have to remember to set that up on the printer each print, I can’t do it remotely using Prusa Connect or Prusa Link.



You can view my files in the following dropbox folder:


 https://www.dropbox.com/scl/fo/uussjmdw079qes2znrptf/ANlY9uncaQp_2_9hlXbWdUI?rlkey=9lfri96ajvalth1rvo19g32rs&st=frh3et04&dl=0


My most current .3mf file (the one with the settings is Mydal-94-bed4.3mf .


The reason for the “bed4” in the name, is that though you can hold multiple print beds in a single 3mf file, when you send the job to the printer it gets named after the 3mf file.  I sort of like to know which printbed each job represents so I will keep changing the name of the 3mf file :-).




Anyway, here is my test print result.  The undersides came out great.  The seam is an issue, but I can live with it.  The orange colors will be PINK and PURPLE (slats) in the actual bed, the  gray is petg support.  The screws here are green but will be gray (PLA) in the actual bed. 


Still have the fan—->


Undersides & ugly seam VVVVVV 





Update 12 American Girl Bed - Much Better.pdf

Kurt The 3D Printer GUY!!

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Jul 20, 2025, 12:25:55 PMJul 20
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I gotta say - and I don't say this to be critical or mean - but, Wow - trying to follow what you're doing can be a bit rough on my brain!

At one point in your doc you wrote: " Object 4mydaldowels is just the little connector dowels that will help in glueing the 4 sections together. " And, yet - previously I thought you stated you don't like to use glue - AND - certain glues are bad for you to use - in regard to the chemicals or breathing them in. 

But, since you DID mention gluing - I still say - you can make this WHOLE Project easier - and print in parts - and Glue together! Like print Slats separately. You've gone SO FAR Down the rabbit hole on this project - that at this point it would almost be best to simplify things - to complete the project - and then you can move onto something else. YEah - I KNOW this is Definitely not something you want to hear - but, I'm going to make the suggestion anyway...

Now - in regard to the Floor Fan - YIKES - that is probably INCREASING the Warpage that you are having! If you cool things down TOO Quickly - you can have delamination between layers. Also, it's VERY Obvious that your interface layer between PETG Supports and PLA model - is BAD - cause the last printed layer is cooling TOO Much - thus the interface is bad. Remember - floor cooling fan - cools TOO Much - and warpage is CAUSED by plastic shrinkage - like the George Shrinkage Episode in Seinfeld! And the cooling - actual wind - hitting one side of a part can cause more print problems on that side. IF you look at some of your warpage or delaminations - I can Guarantee the worst warpage of the part exists on the faces Closest to your Floor Fan!

On Friday, July 18, 2025 at 12:23:40 AM UTC-4 Kurt Gluck wrote:

Kurt Gluck

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Jul 20, 2025, 9:15:21 PMJul 20
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Kurt-1

I hate glueing.  Haveing said that the Bed is way larger than 340 x 340 x 340 mm.   It has to be cut in at least 4 sections to fit on my XL.   I have gone ahead and also cut off the bottom of the 4 legs because otherwise the amount of support to print the lower level in the air was ridiculous.

Kurt-A

Sigh:  I was having a good print of one of the bottom sections, left the house and something has happened, and the print stoped midway…

Ah well


Sent from my iPad

On Jul 20, 2025, at 12:26 PM, Kurt The 3D Printer GUY!! <vr...@optonline.net> wrote:

I gotta say - and I don't say this to be critical or mean - but, Wow - trying to follow what you're doing can be a bit rough on my brain!
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Kurt Gluck

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Jul 21, 2025, 10:27:44 AMJul 21
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Full writeup with pictures in attached pdf file.

Update 13 American girl bed First Quarter Printed! 



Success! 

The first quarter of the bed, a lower section has printed and looks good. 


Ok, Kurt-1 had some questions - yes I have said that I don’t like Glue, but this doesn’t mean I won’t use it if there is no other way.   The total bed is 400mm tall and 540mm long.  This does not fit on my XLs printbed ( a true 340x340x340  not counting a wipe tower :-) ).  So at a minimum I had to cut the bed into 4 sections. I used Prusaslicers cut tool, and have pins to assist in glueing it back together.  I decided to cut the model just below the top bed frame to minimize support.  I also cut it in half across its length.  Yes I know there are other cutting it up schemes, ones that would result in a stronger bed, but in exchange for more glueing, which ugh.     In addition, the bottom bed frame is on “legs”.   In order to reduce the amount of lower support material, and significant print time, I decided (and I have gone back and  forth on this decision) to cut the “legs” off.  This means I will have 8 parts when I am done (plus pegs to help in placement).   


The floor fan is gone - I believe because of the minor flood in my basement, I had humidity issues, and that has since passed.  

I didn’t yet have any bed adhesive, and the mouse ears started to look suspicious so I put magnets on them while printing.    


Next up a picture of the underside with the PETG supports before they were removed.  For this section it is RED PETG, You will see all sorts of colors for that since while the BED is blue/pink with grey screws I have no care what color the supports are.


The tiny pin holes in the pink to the top right and left are for the pins to glue the legs on.


THE UNDERSIDE LOOKS GREAT! The  Petg was not that difficult to remove, it is on so tight that I do have to sort of chop through it.  I am also increasing the holes that go through it to make that easer. 


I have since started the other half of the lower level, and though I have some magigoo (thanks Sophie for the advice) on hand now, I forgot to apply it :-(.   However I did beef up the mouse ears on the supports.    I probably will deploy the magnets again in a few hours. 


I am working through the 3mf files, increasing the version numbers as I go, as I add additional hidden reinforcements to the joints in the bed.   

My most current .3mf file is Mydal-XXX.3mf where XXX is the version number of the file.  I find saving often is important when working with Prusaslicer, a simple slip and you type the wrong number into a size or position field, and its easer to go back a file then to figure out what you did wrong.

Sorry I make Kurt-1’s head hurt, you should see mine.  My wife is a prusaslicer widow. 


Kurt-A


PS: why am I writing this, well if for no other reason that to confuse the LLM AI's that are being trained on all of our google associated content.  Just think, someone in 50 years will ask it to design a doll bed, and it will do all sorts of stupid stuff I have done :-! 


Update 13 American Girl Bed -First Quarter Printed.pdf

Kurt

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Jul 21, 2025, 12:15:35 PMJul 21
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AS I was looking at your pics in the PDF - at first I was like - WTF are all those gold looking pieces at the base of the model on the build plate. But, then I read your Text - Interesting trick with the Magnets Sir - a REALLY Good trick - if I don't say so myself!

Glad you killed the fan - and glad things are finally looking much better. I'm glad to see this is the case - and I am sure Sophie is as well. We had a bit of a great text chat session on WhatsApp this weekend - which was fun indeed!

Keep Rockin' that Bed Project Mr. Doppelgänger

-K

Kurt Gluck

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Jul 29, 2025, 11:55:30 PMJul 29
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As usual the full update with pictures is attached as a pdf

Update 14 American girl bed
whew ….

If anyone is looking at my files, the current version of the .3mf file is: Mydal-100.3mf


You can view my files in the following dropbox folder:

https://www.dropbox.com/scl/fo/uussjmdw079qes2znrptf/

ANlY9uncaQp_2_9hlXbWdUI?rlkey=9lfri96ajvalth1rvo19g32rs&st=frh3et04&dl=0  


I was having LOTS of trouble with the built in supports. 


As with my custom supports they are PETG vs PLA for the model.  


Simple extrusion issues became magnified.  

An easy fix for this was to rotate the angle of the support panel from 0 to 45 degrees.   This slows the print slightly but in my case it eliminates the very thin very long runs.  


I still see problems with the PETG getting blobby or stringy but since there are far less very very long lines, they tend to be easer to just sort of self correct.


BAD IDEA: changing the pattern from Rectilinear to Rectilinear Grid, which youtuber Makersmuse has indicated works by switching 90 degrees every other support layer. 

DID NOT WORK!  I am staying with SNUG Rectilinear with the 45 degree angle.


Don’t forget when mixing PETG with PLA you  should pick which material your wipe tower structure is made out of by assigning the “Wipe tower extruder”.  Sadly you can’t give a list.  The PETG will be wiped on the tower but the structure of the tower will be the one assigned.  

YES ANDY THIS STILL IS NOT GREAT

In my case, 1,2,3,4 are PLA and 5 is PETG.


Also, you should pick “Bed temperature by  extruder” which is a new feature, and gets rid of the slicer error where your bed temps didn’t match.   


To increase adhesion (thanks Sophie) I finally decided to go with a bed adhesive.  I am using magigoo.  This is before Magigoo———>


I also got fed up with the printed solid petg and decided to to with PRUSAMENT (its yellow).  Blobs a bit less, but still not perfect.


I don’t want to gum up my Prusa build plates with the maggot so I am using a FYSETC build plate that I got it when it was very cheep when they were first introducing them for the XL.  Its thinner and not as robust as the PRUSA plates.  Hilariously the adhesion was now SO GOOD and thinner build plates magnetic stick was so much less that at least once I lost the print because instead of the wipe  tower falling over the entire plate moved!


In this case my PETG filament config is modified to set its first layer bed temperature down to 70.  Which of course is pushing my PLA up to 70.  My first attempt with the prusament still had the wipe tower fall over, JUST as it was done using it.  ———————>


I let this section #3 complete, and after removing the excess plastic, there is only minor scaring which I will accept for the current attempt at assembling the full bed as I really need to assemble one and see if its structure is sufficient, or do I have to modify the design when faced with actual play!


I got better at applying the magigoo and I increased first layer bed temp to 75, with subsequent layer bed temps to 70 ————>


Resulting in section 4  


There is an issue that the supports I designed for the sides are difficult to remove since they they have to be cut before removing. Lucky I have the portholes in them :-)


Whose underside is a thing of beauty——>


Still have a ‘hull’ line like in the benchy - but…

I have all 4 sections, plus the little legs, and pins for helping to glue it up in 4 different  diameters


Next up, we get to see how very bad at glue I am!


Kurt-A









Update 14 American Girl Bed - whew.pdf

3D Printing Tips and Tricks

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Jul 30, 2025, 12:43:50 AMJul 30
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Hmmm…
Have you tried your own priming towers?
The trick is to ensure they print first before the object for each layer.

Also… PETG formulations vary a lot! I find there are times when the best thing is to just go to a different spool.

Kurt Gluck

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Jul 30, 2025, 3:38:43 PMJul 30
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So,

I thought I was ready to glue but one of the 4 hunks of bed needs to be reprinted first, that plus a family vacation where I leave before the print would be done, and sigh.... so won't get to glue for 2 weeks.

Anyway - LOOKING FOR GLUE RECOMMENDATIONS.

I don't want any of that super fancy super toxic stuff, just normal PLA to PLA glue - you know CA (Crazy Glue) type stuff.   Which brand do people like, which type?   I mean the stuff from Harbor Freight isn't that good, so what should I go with ?

Kurt-A The one who hates glue - and glue fumes

Petr Ptacek

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Jul 30, 2025, 3:58:23 PMJul 30
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If you are looking for CA glues, I would recommend either Bob Smith Industries (https://bsi-inc.com/about/adhesive_chart.html) or Starbond products, Loctite is ok as well.
Make sure you get proper viscosity (low for precision surfaces, high for uneven surfaces) and do proper surface prep (sanding and cleaning) to get the best results.

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3D Printing Tips and Tricks

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Jul 30, 2025, 4:23:14 PMJul 30
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My goto glue for pla is and will always be good old Testors model cement. It will fuse pla and abs. It cures at just the right rate to allow for adjustment as needed. CA glue will not fuse the materials. Yes Testors outgasses a strong chemical odor, but so will any glue that fuses the materials.

Michael Vohs

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Jul 30, 2025, 4:34:03 PMJul 30
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I use a Heavy Duty Thick Viscosity CA glue off amazon by CYA Fixed.

Kurt Gluck

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Aug 19, 2025, 6:06:54 PMAug 19
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As usual, the FULL update with pictures is in the attached PDF file.

Update 15 American girl bed 
Glued ….

If anyone is looking at my files, the current version of the .3mf file is: Mydal-101.3mf


You can view my files in the following dropbox folder:

https://www.dropbox.com/scl/fo/uussjmdw079qes2znrptf/

 ANlY9uncaQp_2_9hlXbWdUI?rlkey=9lfri96ajvalth1rvo19g32rs&st=frh3et04&dl=0  


My neighbor came over and helped my glue it up.  



GLUE


Thanks for the glue-advice. (SEE PDF FILE FOR DETAILS)


So, Bob Smith industries actually has  customer support on their website, so I contacted them (Thanks Petr) - anyway I asked which product they would recommend and they got back to me, so I decided to try their product.

My wife ordered the combo pack from amazon of the Insta-Cure+ and Maxi-Cure Bob Smith Industries. 


(So, here’s a plug, I appreciate companies that give help).


Interesting fact I learned, is that one of things CA glue DOES NOT STICK TO is CA GLUE!  This is why re-repair, or re-glueing never seems to work well.




The reply from BOB SMITH Industries when I asked which of their many products they would suggest:


Both our Insta-Cure+ and Maxi-Cure, used with our Insta-Set, work best on the 3D plastics.  I prefer the extra thickness of the Maxi.  The Insta-Set is sprayed on the outside of the joints to cure the CA that usually oozes out when the parts are joined.
Charlee Smith                www.bsi-inc.com

National Sales Manager       1 (805) 466-1717
Bob Smith Industries, Inc.     Paso Robles, CA


the method my neighbor likes, differing from Charlee Smith’s advice, but in line with the packaging for difficult to glue objects, is to put the CA glue on one part, and the accelerant on the other.


PINS


Prusaslicer will cut the model for you, and let you place PINS for alignment.  It generates the pins to print even.    The Pins were 6mm x 5mm.   I printed a number of scaled down pins as well.   I found that using a shortened 5mm pin was a better idea.  Also, in some cases where do to slight warpage whatever, I used a 2.97 x 5mm pin.  I also used the 2.97 pins for one of the two pins for each leg, since the second pin was completely to keep the leg from rotating and I didn’t want to fight with it.    I produced my scalled down pins by copying the ones that the slicer produced and just manipulating the dimensions.   I also printed more pins that I needed, and frankly I should have printed even more.  When you drop a pin outside - its gone to pin-heaven. 


PETG for PLA ZERO CONTACT Support - a win!


Takes work, and causes some print failures - required manual design of some of the supports etc.  But super clean undersides.   The blue slats use slicer generated supports but all the rest of the supports were custom designed. 


Look at that magnificent underside
it is just wonderful 




What’s next


So, the bed has to be given to the twins for testing.  If it proves to not be strong enough, I already have ideas on how to make it stronger.  Will require lots of work, since I did everything in the slicer, no cad - I will have to go back to the full bed before cutting it, and reinforcing it. My plan would be to  extend the three vertical supports of the back slats of the back of the bed all the way to the ground.  I would also extend that interior vertical ladder support all the way to the ground as well. Thus the top of the bed instead of being supported by  only 5 ‘beams’ and the bottom by only 4 ‘legs’ would all be supported by 8 ‘beams’. 


 

Currently printing a dresser for the dolls.


Also using zero contact supports !  



Thanks !


Kurt-A


Update 15 American Girl Bed - GLUED.pdf

Kurt The 3D Printer GUY!!

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Aug 19, 2025, 7:26:55 PMAug 19
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Glad to see you got the project completed - re: Printing - and then Glued. I hope it stands up to RIGOROUS Twinners BETA Testing (I think Twinners was a Stephen King Term in one of his novels). 

Gotta say - bed design is SO Simple - you could do it from Scratch quickly. 

Also - DANG - in the end you used Glue - so, in theory - the whole Entire project could have been done Simpler - and then Glued together. But, it IS what IT IS...

Congrats on Finishing it up Dude - I know it was an INTENSIVE Project for you. 

Downside of your posts - pics are small in the PDF  - it SUCKS - you can't Zoom in to your pics!!!

Just sayin'...

-K

Kurt Gluck

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Aug 19, 2025, 7:34:12 PMAug 19
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On Aug 19, 2025, at 7:27 PM, Kurt The 3D Printer GUY!! <vr...@optonline.net> wrote:

Glad to see you got the project completed - re: Printing - and then Glued. I hope it stands up to RIGOROUS Twinners BETA Testing (I think Twinners was a Stephen King Term in one of his novels). 
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Kurt Gluck

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Aug 19, 2025, 7:37:10 PMAug 19
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Underside
IMG_4507.jpeg

Kurt Gluck

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Aug 19, 2025, 7:38:04 PMAug 19
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Front
IMG_4503.jpeg

Kurt Gluck

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Aug 19, 2025, 7:40:18 PMAug 19
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BACK AND TOPIMG_4506.jpeg

IMG_4505.jpeg

Kurt The 3D Printer GUY!!

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Aug 21, 2025, 7:19:19 PMAug 21
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Dude - these pics are AMAZING!!!!!!!!!!!!!!!!!!!!!

This sucker looks SO SWEET!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

I love the Rulers next to it - TRULY Showing off the Scale - as I see the length is nearly TWO FEET Long! WOW!!!

GREAT Job - Mr. Doppelgänger - and thank you SO MUCH For sharing the bigger pics - as I requested - as it allows me to open them up nearly Full Screen - and even Zoom in!

I bet the Girls just LOVE this creation!!!

-K

Kurt Gluck

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Aug 23, 2025, 5:58:48 PMAug 23
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IMG_4553.jpeg

Dresser for dolls in progress- the FRAME is 67% done (almost 3 day print).  The drawers are already done (and yes I just piled them there for the picture).

The frame is a cool use of the XL spool join feature.  It finished one spool of the gold silk and just moved to the second one.   I have moved to aligned cubic infill for this one, and it looks like a good infill.  I am only doing 5% so it may fail beta testing with twins.

The fillament strands are because in the summer I tend to print out of dryboxs on the floor. 

Kurt-A

Kurt The 3D Printer GUY!!

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Aug 23, 2025, 7:41:23 PMAug 23
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YO DUDE - GREAT PIC!!!!!!!!!

I can indeed see the Low Infill - I hope that does NOT Cause problems (with Build - not with Super Destructive Beta Tester Twins)!

I can see the one filament spool is either nearly Empty or fully Empty - on upper left side of pic. 

Gotta say - we need pic from OTHER Side! Like - I KNOW there will be a Serious need for support! 

Also - Are you printing Dresser Upside-Down??? - Just figured that might make sense. Especially if mainly dresser structure is like framing - but, no Actual "bottom" under the bottom drawer!

Please - DO Tell - or give updated pic. 

Also - Glad you're finally posting this way - Inline Pics (NO More PDF) - and Bigger quality pics - which we can ZOOM In On!!!

Thanks Dude,
-K- Ur Biggest Fan!

Kurt Gluck

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Aug 24, 2025, 12:45:55 AMAug 24
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Kurt-1

Dresser is being printed on its Back. You are looking at the top (pink).     Fillament is feeding from dryboxs on the floor.  Since pictures a problem has occured, that I will ignore, but is anoying.  I am on a cheep fysetc build plate, and the PLA warp is pulling the plate off the heat bed.  As a result the layers are compressing some as it prints so the dresser is warping.    It does not seem too significant, and will not affect the playability or the realness of the dresser. I mean actual furniture (esp from Target or Ikea etc) today is not perfect :-).    Hopefully. 

Should finish in another 5 hours so by tommorow I will know. 

I have just started to mess with adaptive cubic infil looks like a good choice.  
From Prusa documentation: “
Adaptive cubic infill

The Adaptive cubic infill works on the same principle as cubic. It consists of cubes oriented corner-down where lines cross themselves in one layer. Unlike simple cubic infill, this infill gets automatically more or less dense, depending on the distance to the nearest wall, leaving large cavities in the middle. This is especially useful for large prints with a big internal volume. The print will have denser infill at the top, bottom and around all sides, but it will have lower density near the center of the volume. The result is shorter print timeand lower filament consumption while maintaining great support for top layers and similar mechanical properties. Material consumption is approx. 1/4 less than the rectilinear infill.

Of course the change of colors causes internal walls between the color domans and that sort of restarts the “adaptive” algorithm. 



Kurt-A

Kurt The 3D Printer GUY!!

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Aug 24, 2025, 8:01:37 PM (14 days ago) Aug 24
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Printed on it's Back makes a LOT of Sense!!!

Kurt Gluck

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Sep 6, 2025, 12:57:18 AM (yesterday) Sep 6
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So today I finshed a rush print of a Barbie sized version of the bed.  Would work much better with custom supports but I didnt have time.    I scalled the model down 505 but then increased all the vertical members because they would be too frail.   Printed on its side.

IMG_4644.jpeg

Kurt The 3D Printer GUY!!

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Sep 6, 2025, 8:58:51 AM (yesterday) Sep 6
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Gotta say - it looks really, REALLY COOL - with all the supports - and looks like the whole thing printed out REALLY Well!

Is the Clear a PETG & the Reddish Pink a PLA? Are there more colors that just the Reddish PLA? Would be nice to also see the bed with supports removed. Also, are the Slats printed in a different color? I can't really tell from this pic!

-K

darrel...@gmail.com

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Sep 6, 2025, 10:32:46 AM (yesterday) Sep 6
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That looks great! Daughter's friends will be quite jealous.

3D Printing Tips and Tricks

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Sep 6, 2025, 1:10:17 PM (yesterday) Sep 6
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Yeah cool print, but Kurt… I gotta admit, if it were me and I knew I was going to make multiples,  I would have parted it into the front and the back with the cross beams separate. Then assembled afterward. No supports at all. It would print way easier and faster.

Sophie

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Sep 6, 2025, 1:26:07 PM (yesterday) Sep 6
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Hey Kurt-A
Great print! Making use of the XL mahoosive build plate there

I'm sure if you had more time (and didn't have such a dislike to glue and glueing parts) you would have considered Andy's suggestion, as well as the custom supports you mentioned you didn't have time to do.

I'd be interested to know how much plastic you got through there? For both the print and support?

Kurt The 3D Printer GUY!!

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Sep 6, 2025, 3:39:41 PM (yesterday) Sep 6
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Well, actually Andy - his plan was to only make One Single Bunk bed set - for the bigger dolls. But, you know how it is - kids are like - WOW - you DID That? Can you now do THIS TOO!?!?!?

So, he never had a plan to print a second set - much less - Scale it down to the Barbie Doll size - as opposed to the much Bigger Dolls. 

This all has me thinking...

Maybe it would be Fun - for me to make a Custom Rocking Chair - specifically for the Bigger dolls - that fit in the Bigger original Bunk Bed...

-K

Kurt Gluck

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Sep 6, 2025, 4:36:35 PM (yesterday) Sep 6
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IMG_4645.jpeg

The “screws” are gun metal gray pla (Printed Solid).  The slats are Printed Solid Elixer (Pla with TPU they say added for shine) some sort of blue.  The frame is Polar Coral PLA.   The Supports were Clear Polar PETG that the just got rid of because of imperfections in their suppliers pellets that case visual imperfections.  Since its supports, who cares, sad thing it is a great fillament because it requires only a 60 degree bed temp so works great with PLA.        In addition the wipe tower structure was natural PLA.    I wish th slicer would let you tell it which fillament to NOT use for the wipe tower structure instead of telling it which one to use.  

Kurt-A

Kurt Gluck

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Sep 6, 2025, 4:44:31 PM (yesterday) Sep 6
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Sophie, 

I will get you those numbers from my slicer later.  In the RV right now wife is driving.    It was a lot of support.  Also, the supports kinda broke but then sort of self healed there was so much.    Because the PLA doesnt stick to the PETG there is some PLA warping at the ends of the legs on the side that printed on top.

Yeah glueing is an issue.  Also with small kids the glue joints are always a week spot and they sort of disassemble stuff :-) 



Print took about 2.5 days.   It was a second attempt.  The first time I printed it upright and the @#$# wipe tower unstuck from the bed.   This time I enlarged the wipe towers brim and turned it sideways.  I would have gone for upright again BUT I was leaving on an RV trip Friday and this way it finished at 4am Friday :-).    Uses even MORE support material printed upright :-) 


Kurt-A 

Sophie

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Sep 6, 2025, 6:23:39 PM (yesterday) Sep 6
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No worries - Enjoy the RV trip 
Just wanted to say the final model from the pic looks awesome! Good job

Kurt The 3D Printer GUY!!

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Sep 6, 2025, 9:12:46 PM (23 hours ago) Sep 6
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YO DUDE - Thanks for that Pic - it looks AMAZING! I SO Love it! 

Am also jealous - as you have an RV for some WILD Road Trips! Hell - maybe one of these - I will get the chance to meet up with you - and maybe do a Doppelgänger Road Trip! OF course - we will have to Record it all and do some YouTube Live sessions - and then we will be the Famous Doppelgänger Duo!!!!!!

-K

Kurt Gluck

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Sep 6, 2025, 11:02:15 PM (21 hours ago) Sep 6
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Untitled.png

1 (251g) is the "bed" (PLA the pink stuff).   
2  (53.5g) was just used to support the wipe tower (sort of a milky natural PLA). 
3  (9.4g)  is the "screws" gray pla ( a small feature, lots of work since there are between 100 and 200 of them, but really makes the model imho 
4 (92g) slats blue pea
5 (310g) PETG supports

two and one half days print time. 

Kurt Gluck

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Sep 6, 2025, 11:05:46 PM (21 hours ago) Sep 6
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Kurt-1

RV is a sprinter coachman it's very small, only has two seats and a full-size bed and there's only room for me and my wife (sorry).  

Kurt-AIMG_4668.jpeg

Kurt The 3D Printer GUY!!

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12:53 PM (7 hours ago) 12:53 PM
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OMG dude - that's a funny pic! Yeah - I guess the RV is not really that big - plus - I would honestly Not be interested in sleeping in the same bed with you! HA HA HA...

-K

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