On Tue, 14 Aug 2012 09:55:33 +0000, Simon Finnigan wrote:
[...]
> The bulb holder has a clear layout making it easy to identify the earth,
> but it becomes a sealed unit before fitting to the car so I'd have to
> drill a small hole through it, solder the wire onto the bus bar and then
> find somewhere to earth it. There are no obvious earth points visible
> near the light cluster so I'd have to create my own - remove paint,
> drill a hole and then try to get a good connection to it. Tempting, but
> I'll also need to put a plug in the Seth wire to allow me t disconnect
> it in the future, to make changing bulbs easier.
My thoughts were more on a temporary method to see if it's an earth
fault. With care, a reasonable 'Heath Robinson' setup will do that.
The alternative is the cost of a replacement cluster, which may not fix
the fault, or may develop the same fault in the future.
You won't need to solder a wire; just wrap it, then use a cable tie to
stop it moving. (One car I did this to was still OK after a year,
although I emphasised to the owner it was a temporary repair.)
Without knowing the exact physical layout, it should be possible to get
the wire out of the light unit without any drilling. (You only need
something like 1mm2 to improve the existing earth.) It won't matter if
the cable is squashed or trapped, after all! You don't need an earth
point close to the light; anywhere would do although inside the boot
would clearly be easiest. I would eat my hat if there isn't an existing
earth point somewhere in there!