If MAPP gas and acetylene have almost the same flame temp, MAPP has more
heat in it, MAPP gas is cheaper and safer to handle, and MAPP gas is
known as being as good or better than acetylene at heating, cutting and
brazing, then WHY, other than availability of the tanks and gas, would
MAPP gas NOT be used for welding? And be highly preferable to acetylene?
I did see someone comment that copper and MAPP gas could be explosive.
Is that true?
It's not anything to do with copper and MAPP. It's chemistry. There is a
lot more hydrogen available in the MAPP flame then in the acetylene flame, so
welds done with MAPP (or any other LP derivative) suffer from hydrogen
embrittlement.
Here is the section on fuel gases out of the notes from Ernie's gas welding class:
Fuel gases:
Acetylene:
made from dripping water on calcium carbide, acetylene used to be user-
generated for everything from toy "carbide cannons" to household gas
installations which had an acetylene generator in an outbuilding,
generally a blockhouse about 100 feet from the main home with 3 walls
made of concrete blocks and the 4th wall (the one that faced away from
the house) made of wood so that if the acetylene exploded, the wood wall
would fail and the blast energy would be directed away from the home.
Acetylene generators were also used in industry and are still around as
quaint period pieces, but insurance practices now dictate that acetylene
production all be done in large plants. The welding gas industry would
love to see acetylene go away entirely because of the astronomical
insurance costs associated with handling it, but it is necessary for
welding as no other gas has its attributes of heat without excessive
amounts of elemental hydrogen being introduced into the weld metal.
very expensive fuel
only fuel gas appropriate for welding steel
Propane/Chemtane/MAPP/Propylene/Flameall: (LP gasses)
not suitable for welding, best choice for heating or cutting
use same regulator as acetylene
propane is a much cheaper gas than acetylene
Grant Erwin
Kirkland, Washington
Seattle Metalheads welding class facilitator
(Ernie Leimkuhler, teacher)
Besides Grant's quote from my seminar you will soon find MAPP
non-existent.
This has to do with one of it's constituent gasses.
MAPP is Methyl-Acetylene Poly-Propylene.
One of the gasses used to make MAPP is Propadiene.
Propadiene is now worth more to the plastics industry than it is to the
welding industry, so MAPP is being phased out.
In Seattle it is almost impossible to get in anything bigger than a
disposable propane torch sized can.
The replacements for MAPP are numerous.
I have used Flamal, Propylene, and Chemtane, and all work fine for
cutting, heating, and brazing.
They are all hotter than basic Propane.
Honestly I gave away my large acetylene tank in my shop 3 years ago, and
have never missed it.
Thanx for any info and clarification.
You must have missed my post. The only fuel gas that doesn't inject too much
hydrogen into a weld is acetylene.
Ernie doesn't do torch welding, he does TIG welding.
Grant
And yes indeed, you can use acetylene regulators for any propane gas or
derivative (MAPP, Chemtane, etc., see Ernie's post for a list). At least
they'll bolt up fine. I use mine for any fuel gas if I need to.
Grant
I last gas welded in my shop around 10 years ago.
It has absolutely no commercial value to me as a fabricator.
Mind you, at school I spent 9 years gas welding almost every night.
That is because it is still the best way to TEACH welding.
I have even gas welded at the Divers Institute as a demo for the
students.
Everything I do is either MIG, TIG or Stick welded.
I do still have a tiny MC cylinder of Acetylene for jewelry work.
Wouldn't MAPP gas and equivalents be suitable for that also?
Don Young
No, because acetylene is still the hottest gas and is able to be focused
to a much tinier point than any LP gas.
So for jewelry work using a micro torch, you can work faster and cleaner.
A lot of jewelers and plumbers use acetylene/air torches, often called
Prestolite torches.
They give a soft heat that is very controllable, and with the size of
the work being done, a MC tank lasts a while.
A second thought: You can always spread the heat by moving a sharp flame,
but you can't focus the heat from a bushy flame.
Actually, the usual practice is to use 'hard', 'medium', and 'easy' hard solder.
These are more like brazing fillers (not soft solders) that have slightly different
melting points. You start with the highest melting 'hard' solder, then work through
lower melting points on successive attachments. It is very unusual to have a piece
that needs more than these three melting point fillers. The three are available in
both gold and silver from jewelry supply houses.
It is certainly possible to use a small hard flame to hard-solder gold successfully,
but with small pieces of silver you can easily cause the base metal to collapse before
the solder has even had a chance to finish flowing. The other problem with small
oxy-acetylene flames for hard-soldering gold and silver is that it gets quite hard to see
what is going on.
The hard flame does make sense for repairs when you don't know the melting points
of the joins on the already soldered piece.