On 06/17/2016 11:18 PM, axolotyl wrote:
> Its only half metalwork but I'm pretty sure some of you guys will know a
> bit about this!
>
>
> In point form:
>
>
> 1) Casting epoxy into a CNC machined mould.
>
> 2) Having problems with getting a consistent surface finish.
>
> 3) We are spraying the PVA release agent using a small touch up spray gun.
>
> 4) Sometimes we get small runs.
>
> 5) Sometimes part finish is matte due to the PVA drying too quickly.
>
>
>
>
> Being a novice I think these problems are pretty much down to
> application technique.
>
> Any tips on what we can try to make the process of applying the PVA more
> forgiving?
>
>
>
> Alternatively would making the next mould from Teflon be worth trying?
>
> I don't know if the machining finish would be smooth enough but my guess
> is it could be used without a release agent.
>
>
>
> Any ideas or experience?
I've not used PVA mold release but I have used aerosol spray-on silicone
mold release from
www.smoothon.com in aluminum molds to cast their
polyurethane, usually shore 70A rubber (part PMC780). They recommend
spraying the mold, then brushing with a small paint brush to get a uniform
film, then letting it sit for 30 minutes or more to flow out and dry. I was
casting small stuff, 1-3" max dimension, so used those disposable "battery"
brushes, 1/4" or 3/8" wide. If I did all of that the surface finish was
usually very good, as good as the mold. On prototype parts that I didn't
care so much about I would spray, wait a minute, then start mixing the
polyurethane. Those usually had a light fish scale look, with the
occasional run still visible :-). Anyway, maybe the same technique would
work with your PVA mold release?
-----
Regards,
Carl Ijames