Hi Scott,
I think you are right, and I think all the rest of OrientDB team will agree with you. The name "cluster" is completely misleading when talking about physical data portions.
Some time ago I proposed to use the name "data file" to refer to physical files that contain data (that is what clusters are now), but "shards" makes a lot of sense as well (at a logical level).
The real problem here is that all our docs use the word "cluster" to refer to data files and a lot of users are used to that.
From my point of view, we could start to change this naming and gradually review all our docs
My 2 cents
Luigi