Thanks for the toaster heaters for the oven, Iain!
Chris,
The more I think about your 'glass backing' idea, the more I like it. I'll allow perfect joining lines between two halves of parts you want to join together, and also mirror finishes on one side for things like Aiden's fret-boards.
With Glen's aluminium powder, we can make fairly durable, aluminium-look parts.
We'd do well to put a metal plate with a thermal mains cutout on the system as a failsafe, in case the arduino programming goes ga-ga. Yummm, PU fumes :)
Aiden,
If you need your fret boards to be curved, you can cast a perfectly flat veneer, bend it slightly, then brace and cure it curved.. that way you have a perfect external finish with the profile you want, without having to precision machine a negative mould with the required complex curved geometry
What length would you need them to be?