Hey Jeff,
The fact that you get a SSID off the box showing OpenWRT is at least a good sign that the firmware probably is working even if you can't Putty into it yet. A couple of suggestions:
- Try connecting to the device over wifi. From the command prompt, type in 'ipconfig' and see if you were assigned an IP address from the device and what your gateway is. Using a browser, go to that gateway address; probably 192.168.1.1. If you are lucky, you'll see the OpenWRT admin webpage.
- Likewise, turn off your wifi and connect via the ethernet port to see if you get an IP address and gateway.
If either of those work, try to telnet in using whatever that gateway address ended up being. Once you are able to telnet in, I would suggest closing off the telnet by running the command 'passwd' to set the root password and allow SSH connections. Then using WinSCP (with a SCP connection type), you can get into the router and put the firmware onto the /tmp mount where there should be enough room. Then SSH back into the unit with Putty (or just never have closed out the telnet session) and run these commands from the command prompt:
cd /tmp
mtd -r write firmwarefilename firmware
That should reflash the firmware to the unit.
Hope this helps,
GeoDirk