One facet of the challenge that was considered was creating our own hydrogen to fill the balloon with. It was quickly dismissed because we lacked the pumping hardware to pressurize and store the hydrogen prior to use.
Recently it occurred to me that we do in fact have several pneumatic actuators and the tiny electric control valves for them. One actuator, driven by compressed air could drive another actuator that draws hydrogen from a low pressure collection vessel. At the end of the stoke, both valves would switch:
the compressed air valve flips the pressure to it's other side and exhausts the filled side to the room
the hydrogen valve connects the filled side of the actuator to a pressure tank and connects the empty side to the low pressure collection vessel for refilling.
We use separate actuators for hydrogen and air because we expect there to be some hydrogen that slips past the piston seal. That loss is minimized because a) it doesn't introduce air into our hydrogen, b) we're going to re-capture that hydrogen in the next cycle and c) the difference in pressure from one side to the other is kept small by having multiple stages.
As long as the cost of each stage is kept small, we can have several stages to ramp up the pressure. Since we have some actuators and valves already, each stage requires 1 pressure sensor and 1 small tank (and access to the pressure information and pressure tank from the previous stage). Since we are dedicating actuators to each stage, we only need small tanks except for the big one at the end. I have a 100 lb (24 gallon) propane tank for the final stage I'd donate to the cause.
A controller would need to log the pressures from every stage so we could monitor which stage was leaking. Odor-less & colorless as hydrogen is, it demands that we not seek leaks with a lighter: use soap instead!
Can we fill a balloon with our own hydrogen. Let's not plan on filling it up. But we could start with some of our own hydrogen and finish filling with high-pressure helium: there should be no downside to mixing and matching.
It's a thought,
Jim