I remenber to have read that GWT-RPC zips the data sent in some cases.
And your message has a "PK" mark, the same that for ZIP files.
If this is true the RPC message could be ok.
I cannot help wtith the rest. In the exception log there isn't any gwt
classes...
By the way, I migrated from GWT 1.4 to 1.5 with almost no changes in
the code.
And GWT 1.5 compiles faster and using a lot of less memory.
I hope it helps a bit.