$400 is very steep. $200-$250 should be max, IMO. But again, the box dimensions will probably be within 100".
See if you can get the in the sort of carton box that manufacturers ship the bike in. Some bike shop in the US might be able to give you one (maybe for free). Then you don't need to carry one to the US. (You can dismantle & box the bike yourself, or have a bike shop do it. If the latter, the bike shop can probably provide a box too.)
-{db}.
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