Hey phil ... the previous owner of my '79
42' DCS went through this Aft, Center fuel tank leaking problem just
before selling to me ... he arbitrarily elected to cut up and remove the
Aft, Center tank ... as evidenced by tiny aluminum chips still
remaining in the carpeting ...
As
I was not involved in this removal process, I don't know the specifics
of the tank emptying or preparation prior to cutting, nor removal of
everything under the center queen bed in the aft/master stateroom to get
at it ... it would be a fairly major undertaking ... I have been under
there myself recently ... to the extent of examining the two 80 U.S.
gallon aluminum water tanks while filling them ... to check for water
leaks, and, to examine the steering gear, Aft bilge pump/switch/wiring,
bonding and specific changes made / general cleanliness of the aft
bilges following the tank removal... but that's about it.
... if your fuel manifolding (mine is located on Aft bulkhead in engine room) is anything like mine, you will end up with:
1) the Aft, Center tank feed and return line shutoff valves will be closed (lever rotated 90° to the lines) and capped
2)
the feed and return lines themselves, beyond the shutoff valves (on the
tank side), will either be completely removed or capped ... in my case,
the feed line remains and has been capped at the aft end where it
connected to the tank, however, the return line has been completely
removed ... see photo:
The Aft, Center tank fill hose and deck plate were removed from my
vessel (I still have those) and the hole in the boat covered with a
round piece of star-board-like material that has seen the use of both
sealant and screws.

Aside from the physical removal process, something else to
consider is the fore and aft balance of the vessel with the weight of a
full Aft, Center tank missing ... I previously spoke with a 36' DCS
owner who removed large bait wells (added by Uniflite) in his swim grid
area ... afterwards, he found the vessel pitched noticably bow down at
rest and he wound up having to restore the bait wells in order to
re-establish the proper fore and aft balance ...
Aside
from packing around a bilge full of water, ballast of some kind or
restoring the Aft, Center fuel tank, there is not much I can do about
the tendency of my boat to rest slightly bow down right now ... for me,
that issue is secondary to the sensitivity of the vessel now to listing
... if the saddle tanks are not kept at the same levels of fuel (I took
delivery of the vessel with a relatively full Stbd. tank and a partially
full Port tank ... with the feed for both engines set to Port only ...
for some unknown reason ... and both engines returning fuel to both
tanks equally ... this led to an even fuller Stbd. tank and the listing
issue I described ... I may eventually find that I inherited
contaminated fuel in the Stbd. tank (I hope not!) ... time will tell, as
I am currently experimenting with fuel transfering from Stbd. to Port.
(Stbd. tank feed on, Port tank feed off, both cross overs open, Stbd.
engine return to tank closed, Port engine return to tank on)
If
you elect to merely bypass the Aft, Center tank, I would strongly
recommend you seek outside expertise in emptying and completely flushing
the tank before disconnecting and capping everything off ... otherwise,
I expect you will have perpertual seepage into the aft bilges of
migrating bilge water (in and out of the tank) contaminated by diesel
fuel oil ... an unlawful (and smelly) proposition.
Best of luck with this ... let us know what you eventually decide to do!
Kevin Mc