Face protection is an urgent problem.
We are desperate for Single use face visors (or any sort of face visors).
"Hi Al
I have a local 3D printing business used to operating at scale. I also have A4 acetate sheets in stock, and have been testing printing the Prusa design and a derivative based on using the A4 sheet and a standard hole punch.
I have a lot of printers (at least 16 of which at least 9 instantly ready, but can scale up beyond this) but am a sole owner business so I can absolutely help but will be cautious to offer sustainable support over a period of time, as this is going to be big.
Please call me on 0118 945 49 69 from 5pm today.
Cheers,
Alex Gibson
@alexgibson3d
admg consulting
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· Project management
· Operations & Process improvement
· 3D Printing
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Same wavelength, also have the same incoming here. Glad to know we will have good local stocks!
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
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Copying TVRRUG members on this discussion of 3D printing medical shields locally…
As Emil mentions, the crucial thing is that it’s possible to make parts that will actually be usable in a clinical setting IE sterile or able to be made so, in quantity, and FAST – we expect mass production to ramp up soon, so this is an operation that will have a short life then be disbanded, but there will be a short term gap to fill which could be life saving.
With any community effort there is potential for many cooks so I’ve kept my powder dry so far but this initiative from University of Reading School of Pharmacy is well placed with contacts in government and at RBH.
A great starting point would be to confirm how many of us have printers able to print the attached part, repeatedly with *reasonable* reliability, and are willing to loan them to be operated by others in a suitable location.
Here are the instructions:
https://www.prusaprinters.org/prints/25857-prusa-protective-face-shield-rc2
I’ve set up a Google sheet to collate info about who has what printers with what properties available – please add info here!
https://docs.google.com/spreadsheets/d/13LWV3yWP8m0KFVF7P5dm83Uhp2HIuyTj2e2a41xC2_0/edit?usp=sharing
You could separately email me your contact details, stored for this purpose ONLY – to me al...@alexgibson.net
This is not a commitment to do ANYTHING right now – just to check what printers are potentially available…
Please suggest to me any edits that should be made to the form itself. I have left off contact details for data protection reasons and location as I think a usable printer is worth collecting anywhere locally – please let me know if you are OUTSIDE Berkshire, Oxfordshire, Hampshire, Buckinghamshire?
There may be other ways to contribute including maintenance, training of operators, remote or onsite support – right now just focusing on the printers we can cluster in the very near future.
If you also happen to have a laser cutter – please email me the specs and I can collate this too!
Kind regards,
Alex Gibson
@alexgibson3d
admg consulting
edumaker limited
· Project management
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From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Emil Jonasson
Sent: 21 March 2020 20:25
To: rLab / Reading's Hackspace
Subject: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Hi Al,
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Dip in acetone (in the absence of IPA which is in short supply) and then package in standard sandwich bags?
I can get acetone at volume if needs be
All – I have attached an updated version of the Prusa headband STL from David Price – this is NOT a change to the design in any significant way. It fixes an issue where the original part does not sit flush to the build bed on all slicers on import. THIS is the one to use for testing your machine…
I am going right now to pick up a stock of A4 ring binder front and rear plastic sheets – a good source of the right sort of plastic. I’ve got acetate sheets already in stock, and another rLab member has some A3 ring binder covers either in stock or incoming.
Al
- Yes, thanks for updating! Completely agree that Face shields are the way to go.
- I still think that if the university has a canteen area this would be ideal – many printers on many long benches, with space between them and cleanable surfaces will be good.
- The power requirements are not outrageous - in terms of power density most modern offices could do the same.
- I am asking a friend about one possible local space, will update when I’ve had the conversation.
Emil-
- Thanks still for adding it! – in my opinion the TVRR machines are capable, and as we have potentially many of them, they are a known quantity. If we are limited for space they would not be as productive as some other machines as to achieve a useful output they’d need to be run more slowly, but they are (or can be made to be) very reliable (I can fix them until they are and have many spares!!). Unless you’ve eliminated it from yours they do have a small amount of wood in their construction – but we could quickly make alternate parts to eliminate it.
- I don’t know that we really need a PM software tool right now, but thanks for the offer!!! Our needs are fairly simple, and right now a space to operate is a clear stumbling block.
I’m in touch with Andy Harris (copied) who is already printing Prusa shields on his Mark 3, he even has a laser cutter at home, but needs the sheets, which I have and will pass on to him…
Enzo – I saw the Decathlon face mask conversion – I have one reserved and will collect today or tomorrow morning. Looks great. Not sure I’d want to treat it as ‘disposable’ so cleaning options…?
Alex Gibson
admg consulting
edumaker limited
· Project management
· Operations & Process improvement
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From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Emil Jonasson
Sent: 22 March 2020 10:27
To: rLab / Reading's Hackspace
Subject: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Hi Al and Alex,
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Definitely Acetone can be used. Do you have local stock already? Supplies of this kind of thing are getting interrupted. I have 1l IPA, 2l acetone right now. Plenty of us have similar quantities, but a bulk stock would be better! How would you source volume? Not saying order now, just check it’s still possible to get fast.
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
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Fantastic – similar wavelength, I’ve emailed Louize Clarke who founded GROW @ Green Park which was in one of those suites, and she has a lot of contacts with the superior landlords – and there was a whole empty wing opposite, already stripped down to metal floor plates.
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
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From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Matthew Richards
Sent: 22 March 2020 11:08
To: rLab / Reading's Hackspace
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Also not sure about safety.
Ethanol and isopropyl alcohol are more appropriate, and can be used sparingly to maximize utilisation.
Work space and staff can be sanitised using conventional products.
I have heard some NHS staff are washing and reusing such things, it seems like they really are needed.
Thanks all!
Hi Matthew
Any wiping based cleaning protocol is particularly hazardous with 3D printed parts –their texture traps liquids very well and they are microscopically porous, so chances of still having some virus in liquid even after a thorough wipe would be high.
So melting down the material at 200+ degrees C and re-extruding feels like a better approach!!
Actual availability of fresh material should not be a bottleneck – I have tons in stock and can get far more, fast. I am a big fan of recycling and preventing the epic scale of waste this could be – but I think it is second order right now! Priority to SAFELY collect in the used materials to enable recycling once the production is already in full flow.
Do you think it’s actually feasible to introduce dedicated rubbish collection for the masks at this point?
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
· Operations & Process improvement
· 3D Printing
From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Matthew Richards
Sent: 22 March 2020 11:19
To: rLab / Reading's Hackspace
Subject: Re: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Acetone evaporates so quickly that a quick dip shouldnt harm PETG - I am doing a test print now and will let you know how acetone affects it.
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Canteen is good!
We should be following social distancing to the max – so say up to 10 people, VERY spaced apart?
Minimum people is two – lone working should be avoided.
We don’t yet know how many 3D printers – but assume around 25 (minimum 15, max – 30?)
Power density is NOT high. And ideally air temperature does not want to be brought down too low.
Assume 120 W on average per printer and that should be an over-estimate.
In a standard office environment they should be easily within standard power allocation. Each printer would effectively be taking the equivalent of 1 person-desk.
24/7 access a must. Continuous presence of people also, which should help from a security perspective
Cheers.
Alex Gibson
+44 118 945 4969 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
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From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Matthew Richards
Sent: 22 March 2020 11:30
To: rLab / Reading's Hackspace
Subject: Re: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
I got a director from Cisco involved, he has started a conversation with the relavant folks. I'm asking for access to either canteen or a very large meeting room.
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Al is already talking to the University management about a few areas J Do you have direct contacts also?
Green Park is another good option if we don’t get a response fast enough.
I have enough PLA to supply 30 printers for 2 days printing at least, and can get a ton via Filamentive by Tuesday if needed! We will not run out of PLA (or PETG)
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
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Not suggesting re use at all.
These will go into biohazard waste with all the PPE. Hospital waste stream. Absolutely no return for re use sorry.
Sounds wasteful, but the whole process is dependent on large volumes of single use disposables, hence the supply problems.
Al
YES!
I have several Luminaires which could be populated with these. Put the lot in a tent to protect people, and that is a great additional sterilisation step.
I will check what bulb size my luminaires take.
I have already designed a 3d printed mount that attaches them to a wooden beam, so super simple to rig that up, throw a (new) tarp over it all and get running.
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
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From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Matthew Richards
Sent: 22 March 2020 12:17
To: rLab / Reading's Hackspace
Subject: Re: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Another suggestion to get the parts sterilised quicker - could we rig up a few https://www.bltdirect.com/germicidal-t5-t8-specialist tubes and expose the parts for 20 mins? I am happy to buy the parts if someone could help create a rig
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On 22 Mar 2020, at 12:24, Alex Gibson <al...@alexgibson.net> wrote:
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As far as I can tell you need three elements;
- The "fixed" version of Alex's face shield
- The "bottom_reinforcement.stl" from Prusa's original fileset
Combined these took 2h30m on my Prusa Mk3 with .3 layers, 3
perimeters and PLA. PET-G should take the same amount of time, I
would probably speed things up after the first couple of layers to
shorten the run.

You also need the stencil to cut the holes (normal A4 punches are not spaced correctly);
- https://www.prusaprinters.org/prints/26154-stencils-for-protective-face-shield-work-in-progre

this is designed for drilling 0.5mm acetate while presentation
acetates could simply be punched. Unfortunately the holes don't
match any paper punches I have so it will need to be a case of
stacking a few then drilling.
david
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If the original Prusa mask uses 500 micron PETG sheet and we are looking at presentation acetate which I guess is significantly thinner. Do we have any idea on the comparative suitability to tasks, comfort, and safety?
Also does the mask fit into an A4 sheet, I thought someone said it was a bit bigger?
Will the parts fit into a 1Gallon Ziploc food storage bag? If not what size bag is required?
Thanks,
Richard
Good news is it appears we have a suitable venue at Green Park…!
Please add to the Google sheet any machines you’d be willing for us to operate there?
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
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From: tvrep...@googlegroups.com [mailto:tvrep...@googlegroups.com] On Behalf Of ETJonasson
Sent: 22 March 2020 14:41
To: TVRepRapUG
Subject: Re: [TVRepRapUG] RE: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Hi Malcolm,
I didn't mean to rubbish the TVRRUG designs, they are excellent. My printer is one which I built separately and then only added on the OMC/Phoenix boards from TVRRUG, the rest is a standard-ish Prusa mendel from about 2014. The axis travel is very limited, especially in Y, but this could all be fixed of course.
Emil
Den söndag 22 mars 2020 kl. 11:53:59 UTC skrev Malcolm Napier:
Finding one or more empty canteen/kitchen areas seems to be a good target.
Would unused commercial kitchen spaces (maybe associated with the canteen) be a better option? (Stainless steel surfaces, designed for hygeine, etc.)
Is Reading College on Kings Road closed? Maybe they train chefs and have a stainless steel "classroom" that is currently not being used at present.
Emil, The TVRRUG Prusa I2 is a decent, reliable printer. The Mendel90 that I have offered, is an upgrade that mainly increases the print volume. Remember the story of the tortoise and the hare....
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Very awesome Andy – and I love the colour J
Al is heading into Rymans to buy up their stock of comb binder covers…
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
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From: Andy [mailto:an...@thirtover.com]
Sent: 22 March 2020 14:58
To: daprigoo; tvrep...@googlegroups.com; Alex Gibson; reading-...@googlegroups.com
Subject: Re: [TVRepRapUG] RE: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Hi there.
I have successfully made two full versions of the Prusa RC2 face shield with PET visor sheets.
I have three more frames left and awaiting more visor sheet.

I have these printers:
Prusa i3 Mk3
Prusa Mini
ADMG Zedmaker Mini -- which will probably go to Alex Gibson for management.
I believe the first two printers could could output 6 per day.
Regards
Andy
Do you need more machines I can have a call around with some extra info?
Also nail bars are closed plenty of acetone in movable amounts
> On 22 Mar 2020, at 6:31 pm, 'Richard Ibbotson' via rLab / Reading's Hackspace <reading-...@googlegroups.com> wrote:
>
> If you can source PETG sheet with protective film both sides like Prusa use and a sterilised laser cutter, the I would have though that sterilisation of that component in not needed. Maybe beg or borrow a new clean laser cutter. Trotec, Gravigraph, Epilog, HPC, might be able to supply one.
>
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On 22 Mar 2020, at 9:03 pm, Emil Jonasson <etjon...@gmail.com> wrote:
On 23 Mar 2020, at 9:59 am, Emil Jonasson <etjon...@gmail.com> wrote:
Sorry Robyn (the "one for later") was a typo.Your post looks good, please share this!
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I'm quite worried that although well intentioned there is no one overseeing / peer reviewing these solutions. I'd like to see direction from someone in Government / Chief Scientific OfficerHere is a list of the people involved
https://www.gov.uk/government/groups/chief-scientific-advisersBest wishes
Gerald Tompsett
On Mon, 23 Mar 2020 at 17:26, Robyn Wimshurst <roby...@gmail.com> wrote:
How can I show people this is not a scam?
On 23 Mar 2020, at 9:59 am, Emil Jonasson <etjon...@gmail.com> wrote:
Sorry Robyn (the "one for later") was a typo.Your post looks good, please share this!
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How can I show people this is not a scam?
On 23 Mar 2020, at 9:59 am, Emil Jonasson <etjon...@gmail.com> wrote:
Sorry Robyn (the "one for later") was a typo.Your post looks good, please share this!
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On 23 Mar 2020, at 6:10 pm, Emil Jonasson <etjon...@gmail.com> wrote:
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HeyaAnyone have a moment to write a post about this on Our website might help people trust it.Kind regards
Robyn
On 23 Mar 2020, at 6:10 pm, Emil Jonasson <etjon...@gmail.com> wrote:
Regarding showing people it's not a scam, we will need to get some stuff up and running first. At the moment getting more printers is not is not critical anyway, we have managed to source around 30 printers from two local 3d printing companies and are working on getting the space for them sorted and proper procedures put in place for hygene etc. with NHS involvement. If people do want to volunteer their printers then the spreadsheet and Google form is the best way.Den måndag 23 mars 2020 kl. 17:26:02 UTC skrev Robyn Wimshurst:How can I show people this is not a scam?On 23 Mar 2020, at 9:59 am, Emil Jonasson <etjon...@gmail.com> wrote:Sorry Robyn (the "one for later") was a typo.Your post looks good, please share this!
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On 24 Mar 2020, at 08:55, Emil Jonasson <etjon...@gmail.com> wrote:
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Yes please Keegan!
Can you find the Google Sheet link buried a bit further down this email chain? If so could you ask him to kindly fill it and email me his contact details al...@alexgibson.net and we can get in touch with him to arrange safe delivery/collection!
Today we added to the farm the two rLab printers, my very first RepRap 3D printer and we are now over 40 printers strong! We have a team of volunteers running them 24/7 so the production is over 200/day now. That is complete face shields as we have over 900 visors in stock already and the instructions and bagging of those running ahead of the 3D prints J
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
· Operations & Process improvement
· 3D Printing
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--Came across this on Josef Prusa's site. Given that the Covid19 pandemic is starting to hit the UK hard (and London especially) maybe we can help by making Medical Shields even if hacking together a Ventilator is a bit much at the moment?They have released the designs online, and only 3D-printers and laser cutters are needed.Best,Emil
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…and a good chunk of those face shield parts are being printed on the rLab Ultimakers – here seen on ‘Ultimaker Alley’, just part of the farm, along with several friends from Cisco, Creat3D, Kendrick School and Handy Dan’s 3D Prints!

Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
· Operations & Process improvement
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From: reading-...@googlegroups.com [mailto:reading-...@googlegroups.com] On Behalf Of Emil Jonasson
Sent: 07 April 2020 20:12
To: rLab / Reading's Hackspace
Subject: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Result! Please see the Cisco press release below, we have now made over 1000 Faceshields and distributed them to local NHS users.
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Massive congratulations to you all, most impressive.
The article mentions the process documentaion - is that online
somewhere?
Any official approval from NHS?
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Process documentation has been shared with NHS staff, who need to approve to use the parts, and another 3D print farm to assist them coming up to same risk averse level.
We are actively reviewing the docs with a view to publishing them ASAP, just needs to be made more generic.
Instead of being obsolete it seems we still have a growing job to do!
Anyone know a friendly contact at an injection moulding specialist?
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
· Operations & Process improvement
· 3D Printing
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Hi Everyone.
Firstly I just wanted to say what an amazing job you are all doing here!
I'm a volunteer with Print For Victory - https://printforvictory.org/
Facebook Group: https://www.facebook.com/groups/215268666490874/
We are a UK wide group started by a group of volunteers in West Berkshire. We are focussing primarily on providing face shields for primary care workers - GP surgeries, pharmacies, care homes, midwives, district nurses, funeral homes etc. We also have a number of much bigger requests from hospitals - including Royal Berkshire Hospital.
We currently have over 450 volunteer Printers nationwide including businesses and commercial printers and requests for over 3000+ face shields. As you can imagine those numbers are growing rapidly every day.
As much as possible we work to match requests with printers in their local area but we also have a larger distribution mechanism in place for those requests that we don't have a local printer for.
I wonder if you could contact me regards linking in with our organisation so that we can send any local requests to you. We may also be able to help with sourcing materials like the PVC / acetate face shields if there is anything you are short of.
Apologies for the plug, but in these unprecedented times, I’m sure its forgivable.
Many thanks
Mart
Volunteer
#Print for Victory
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Most are A4 sheets and I know that the Prusa file requires 240mm x 240mm. Are A4 sheets suitable for use if I can pick them up?
I've also had an offer of some A2 sheets, let me know if they're of use and I'll pick them up and deliver them to the print farm.
M
Hi Everyone.
Firstly I just wanted to say what an amazing job you are all doing here!
I'm a volunteer with Print For Victory - https://printforvictory.org/
Facebook Group: https://www.facebook.com/groups/215268666490874/
We are a UK wide group started by a group of volunteers in West Berkshire. We are focussing primarily on providing face shields for primary care workers - GP surgeries, pharmacies, care homes, midwives, district nurses, funeral homes etc. We also have a number of much bigger requests from hospitals - including Royal Berkshire Hospital.
...
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Very possibly yes thanks to the A2! Or I might be able to put in touch with another group that could use them directly.
I will check!
Also I have a small number of acetate sheets at home and at one point we bought some comb binder cover sheets – I will find out what happened to those as even if we are sorted with industrial supplies, someone else might be better set up to use them…
Cheers,
Alex Gibson
+44 7813 810 765 @alexgibson3d 37 Royal Avenue, Reading RG31 4UR
admg consulting
edumaker limited
· Project management
· Operations & Process improvement
· 3D Printing
From: 'M D' via rLab / Reading's Hackspace [mailto:reading-...@googlegroups.com]
Sent: 11 April 2020 09:53
To: rLab / Reading's Hackspace
Subject: Re: [RDG-Hack] Re: 3D printing and Laser Cutting of Medical Shields
Hi all,
I've spoken with Kay and going to donate some A4 acetate stock to Print for Victory. Once again my question is whether the Cisco print lab could benefit from some A2 acetate if it can be cut down to the right specs.
M
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-- -- Stuart Ward +44 778 2325143