DIY Brooks Cutout

[Brian Forsee]

I've been wanting to give a cut out saddle a try for awhile now. I've been running Brooks B15/team pro saddles for years. I have one b17 in the lineup right now, second time trying one, and it's just a little too wide.  But overall the team pro has been great for me, with the exception of occasional numbness. This is typically just on longer not-mountain bike rides where i'm spending considerable time pedaling from the saddle. So anyway, interested in trying a cutout. Really been eyeing the Giles, but haven't worked myself up to spending that coin on a saddle that i've never seen in person or sat on.

One of my brooks is 10-12 yr old at this point and its getting a little rough. Slightly bent rails, nose wants to twist (i can never remedy this). Surely it has a few years left, i've conditioned it and it isn't drying out, but it's getting there. Close enough to use it for an experiment.

So, my question. Has any one here ever DIY'd a cutout in their Brooks? I've never done any leather work but the concept seems straightforward. Cut it out, punch some holes, do the lacing. That last part may even be optional? If you've given this a go please let me know how it went!

Brian in STL

[Will Boericke]

I have not DIYed a cutout but I would not hesitate to.  I have laced, sanded, and otherwise manhandled leather saddles.  Make a template and go to town.  I'd be inclined to Dremel unless you're a really steady hand with a really sharp knife.  Sand the edges to burnish after you cut.  If you want nice finished edges, some gum tragacanth.  Laces should not be necessary afterward, but you might want them a couple years down the line.

Will near Boston

[Helen Tacha]

DIY cutouts in a Brooks saddle can be done, but it requires some careful planning and execution. Here are some key steps and tips based on experiences from others:

1. **Design**: Sketch your desired cutout shape on paper first to visualize the final look. Make sure the design won't compromise the saddle's integrity.

2. **Tools**: You'll need a sharp utility knife or leather cutting tool, a hole punch (if you choose to lace), and possibly a cutting mat for protection.

3. **Cutting**: Gently cut along your design. Take your time, as leather can be tough to cut. It's better to make several light passes than to cut too deeply in one go.

4. **Finishing Edges**: After cutting, smooth the edges to prevent fraying. You can use a leather edge tool or sandpaper for this purpose.

5. **Punching Holes**: If you decide to lace, mark the position of the holes carefully and use a hole punch to create even holes.

6. **Lacing**: Lacing can add a nice touch. Use leather lacing for a consistent look, but it’s optional.

7. **Test Ride**: Once done, take a short ride to see how it feels and make adjustments if needed.

DIY projects can be rewarding, but take your time to ensure a quality outcome. Good luck!

Regards,

Helen

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[Dan Rogers]

I have the same issue with butt & leg numbness on longer rides. I have a B17 Imperial with the taint cutout on my old Trek 600 & it seems to help to stay comfy on longer rides compared to the standard B17 I have on my Cross Check.
I also have a Selle Anatomica H-2 that I've been using for about 2 years on my Surly Disc Trucker. It's definitely more comfy than the Brooks & has a much larger cutout, but it's not cheap. I think it's my all time favorite at this point.
And, I just purchased a Steve Potts Chinook leather saddle & installed it on my Velo Orange Polyvalent. It has a nice cutout, too. I only have around 200 miles on it, so far, and I haven't experienced any numbness. It was under $50 new on eBay.
I say go for it! You already own it, so why not?!?!

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