Ted, have you looked at the fenders made by Berthoud? I recently called up Peter White and ordered a set for my new Atlantis project. They're stainless, and smooth, but more affordable than some of the other offerings you mentioned above. The best thing however, I only had to drill one hole to match up to my rear brake bridge mounting point. Everything else was pre-drilled (the stays, the hole near the bottom bracket / chainstay bridge, and the front fender crown). You still have to have some good attention to detail to get good, clean fender lines... but having almost all of your holes pre-drilled certainly takes almost all of the real stress out of the equation.
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