If you can share the *.vsp3 file that causes this to happen, I might be able to spend some time trying to chase this down.
The trimmed surface export (which this is part of) is extremely difficult to get 100% robust. There are a ton of little things that can go wrong and we are constantly trying to improve our algorithms.
If you export an un-trimmed set of surfaces (from the file-export menu), I expect you will get more reliable results -- but that must be post-processed in your CAD program to trim the structures down to the desired parts. While less convenient, it may be enough to get you going.
Rob