Hi,
First you should really, really try to solve the underlying
issue. The only reason I see for that behaviour would be the
steppers losing steps in the changer motion. There are tons of
things to check, like stepper current, more precise load/unload
motion capture, making the loader more "permissive" by adding flex
etc.
Maybe changer vision can help make the changing motion more
precise:
https://github.com/openpnp/openpnp/wiki/Nozzle-Tip-Changer#vision-calibration
Video about changer vision (among other stuff):
https://youtu.be/9uFxV1-vnXw
Also make sure to enable nozzle tip calibration after each nozzle
tip change.
If all else fails, you could add a visual homing through the
NozzleTip.Loaded
ReferenceHead head = (ReferenceHead)Configuration.get().getMachine().getDefaultHead();
head.visualHome(head.getMachine(), true);
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