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There is no flaw in the design, possibly a still within specification accuracy improvement at State A while unplugged.
The LF353 is used as a comparator as you mention, this is a standard building block for an OpAmp. The LF353 does have a specification for "Input Offset Voltage" typical 5mv Max 10mv which has a predictible affect on a pilot/vehicle voltage divider circuit. Sure a +-15v supply regulated to +-12 with a switcher may be more precise, however it would add additional components, complexity and very expensive recertification with UL, Intertek and retesting for CE.
The table "Control pilot state voltage range from mated charge coupler interface" is from SAE. Here are locations of the table in the versions of the SAE specs OpenEVSE has:SAEJ1772 2017-10 - Table 2 Page 14 and Table 3 Page 15 (latest version)SAEJ1772 2012-10 - Table 4.2 Page 12SAEJ1772 2010-01 - Table 4 Page 14SAE3068 2018-04 - Table 7 Page 30 (latest)SAEJ1772 2017-10 Table 2B Page 14 has an expanded range for "Control Pilot state recommended boundary voltage range ... for the EVSE" This still leaves some undefined space between 7.01v - 7.99v and 4.01v and 4.99v. OpenEVSE took the recomendation a little further and used 4.5v and 7.5v as the line without an undefined block in the default OpenEVSE firmware.
There is more detailed information on both pilot voltage and state detection in the latest version SAE J1772 2017-10 on Page 105/106.
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Rick,It’s charging an EV, specifically controling/interpreting the pilot signal.It’s not Rocket Science, worst case scenario someone will be late because their car failed to charge, but this hasn’t occured or been reported as an actual issue.Chris’s circuit may not pass your “design review”, but in over 10 years of real world deployment & usage, with thousands of devices in use, built by multiple people, sourcing parts from numerous sources, no serious issues have surfaced, no one has been injured, no EV’s have been damaged.Do not be concerned about issues that do not exist, there are plenty of real world problems to solve.MitchSent from my iPadOn Nov 29, 2022, at 2:44 PM, gnuarm.del...@gmail.com <gnuarm.del...@gmail.com> wrote:"Tested range" is why you can not understand what I'm saying. Let me try it a bit louder... YOU CAN'T TEST THE MANUFACTURER'S PROCESS!I didn't read past that.I don't understand why you can't grasp this fundamental issue. Relying on the device to continue to operate in exactly the same way from batch to batch is only practical if you test the parts to this parameter, when you receive them.At first, I thought this was a simple oversight, a mistake that is commonly made, even by experienced engineers. But the fact that you continue to double down on the idea that you can mitigate process variation, or more accurately, ignore the issue of process variation, is saying a lot more about your engineering philosophy.I am basing my claim on Table 6.5 Electric Characteristics, item 6 (my number), at ±15V power.VOM Maximum peak output voltage swing RL = 10 kΩ ±12 ±13.5 V±12 V is the min, the worst case. ±13.5 V is the typical.
The typical value should coincide with the graph you are using, that is also typical. But even 13.5V is outside the range for State A, when adjusted for ±12V power. With ±12V power, I would expect to see ±9V output worse case.The graph, Figure 2, in the TI data sheet shows with a 4 kohm load (state B), the typical output is more than 2V from the rails. With 12V power supplies, and a ±5% derating giving 11.4V, the resulting output of the op amp could be as low as 9.4V. A bit lower even since the actual load resistance is a bit less than 4 kohm.You seem to be relying on fudging your thresholds to account for the poor part choice.There is no justification for relying on "typical" values rather than worse case. That is a mistake made by many, but only as a mistake. Few will rely on such characterizations, because of the problems that can result.I thought you were starting to understand the nature of the problem, but you seem to have retreated back into defensive mode.Until you understand that data sheets are to be respected, there is nothing further for us to discuss. None of your testing is at all relevant in this issue. Not relevant at all. Either change the design to resolve the conflict with the data sheet, or at least stop embarrassing yourself. I'll say it again, all you need to do is use an op amp that is specified to drive close to the rails. Yeah, it's that simple. Pick a part that is qualified for the task in which you are using it. Not only is your approach invalid, it is very wasteful of engineering resources. Using a correct part will not only work, but never require justification. If your circuit fails in any way that results in damage to property or harm to a person, this actually crosses the line to a criminal act, since you are in FULL KNOWLEDGE of what you've done. It's' not much different from the Pinto gas tank. As soon as you replaced the 1 kohm resistor with the 820 ohm resistor, you showed that you knew of the problem and chose to design a work around that was not in compliance with the data sheet.I'm done with this conversation. You are free to do as you wish.Rick
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