From bombs to glass: Hanford site can now transform nuclear waste

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Ellen Thomas

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Oct 3, 2025, 9:07:20 AM (6 days ago) Oct 3
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From bombs to glass: Hanford site can now transform nuclear waste

SEATTLE (AP) — For much of the 20th century, a sprawling complex in the desert of southeastern Washington state turned out most of the plutonium used in the nation’s nuclear arsenal, from the first atomic bomb to the arms race that fueled the Cold War.

Now, after decades of planning and billions of dollars of investment, the site is turning liquid nuclear and chemical waste at the Hanford Nuclear Reservation into a much safer substance: glass.

State regulators on Wednesday issued the final permit Hanford needed for workers to remove more waste from often-leaky underground tanks, mix it in a crucible with additives, and heat it above 2,000 degrees Fahrenheit (1,000 Celsius). The mixture then cools in stainless steel vats and solidifies into glass — still radioactive, but far more stable to keep in storage, and less likely to seep into the soil or the nearby Columbia River.

The long-awaited development is a key step in cleaning up the nation’s most polluted nuclear waste site. Construction on the Hanford Waste Treatment and Immobilization Plant began in 2002.

“We are at the precipice of a really significant moment in Hanford’s history,” said Casey Sixkiller, director of the Washington State Department of Ecology, in a video interview.

Hanford’s secret was a key part of the Manhattan Project

The roughly 600-square-mile (1500-square-km) reservation is near the confluence of two of the Pacific Northwest’s most significant rivers, the Snake and the Columbia, in an area important to Native American tribes for millennia.

Wartime planners selected the area because it was isolated and had access to cold water and hydroelectric power. In early 1943, the U.S. government seized the land for a secret project, displacing roughly 2,000 residents, including farmers.

Tens of thousands of workers then responded to newspaper ads around the country promising good jobs to support the Allied effort to defeat Nazi Germany and Japan in World War II, and a new company town arose in the desert.

Most of the workers had no idea they were involved in building the world’s first full-scale plutonium production reactor until the U.S. dropped nuclear bombs on Hiroshima and Nagasaki in August 1945, and President Harry S. Truman announced the existence of the Manhattan Project to the world.

Hanford would grow to include nine nuclear reactors churning out plutonium for the nation’s nuclear arsenal. The last of these was shut down in 1987. Two years later, Washington state, the U.S. Department of Energy and the U.S. Environmental Protection Agency reached an agreement to clean up the site.

Today, Hanford is focused on clean-up

Seven of the nine reactors have been “cocooned” to prevent contamination from escaping until radiation levels drop enough to allow for dismantling, near the end of the century.

There are also 177 giant underground tanks that hold some 56 million gallons (212 million liters) of highly radioactive and chemically hazardous waste. Those tanks are well past their projected lifespan of 25 years. More than one-third have leaked in the past, and three are currently leaking.

During its years producing plutonium for nuclear weapons, Hanford dumped effluent directly into the Columbia River and into ineffective containment ponds, polluting the surrounding groundwater and contaminating the food chain of wildlife that depends on it, according to a 2013 government assessment.

Now Hanford is focused on cleanup, with an annual budget of around $3 billion.

Turning nuclear waste into glass is effective — but expensive

Encasing radioactive waste in glass — called “vitrification” — has been recognized since at least the 1980s as an effective method for neutralizing it. There are plans for two facilities at Hanford: the one now approved to process low-level nuclear waste after repeated delays, and an adjacent facility for the high-level waste that remains under construction.

More than $30 billion has been spent on the plants so far. The U.S. Department of Energy, which oversees Hanford, has faced an Oct. 15 deadline to have turned some of its stored waste into glass, per a cleanup schedule and consent decree involving the EPA and Washington state.

The first waste to be mixed with glass will include pretreated radioactive cesium and strontium, according to a statement from the Department of Energy.

Washington state Democrats question Trump administration’s commitment

The Energy Department fired Roger Jarrell, its main overseer of the Hanford cleanup, earlier this month, prompting concerns about the Trump administration’s commitment. Democratic Sen. Patty Murray said Energy Secretary Chris Wright told her by phone that he was looking to stall the vitrification operations.

That prompted outrage from Washington state officials. Gov. Bob Ferguson, joined at a news conference by tribal leaders and labor representatives, threatened legal action.

But Wright insisted the department had changed nothing, and on Sept. 17, a deputy signed paperwork allowing vitrification to proceed following approvals by state regulators.

“Although there are challenges, we are committed to beginning operations by October 15, 2025,” Wright said in a statement last month. “As always, we are prioritizing the health and safety of both the workforce and the community as we work to meet our nation’s need to safely and efficiently dispose of nuclear waste.”

On Wednesday, with state approval issued, Ferguson urged the Energy Department to follow through.

“Our state has done our part to start up the Waste Treatment Plant,” said Ferguson, in a statement. “Now the federal government needs to live up to its responsibilities and clean up what they left behind.”

In a statement ahead of the government shutdown, Department of Energy said it would be able to continue all of its operations for one to five days. After that, the department’s work will cease unless operations are “related to the safety of human life and the protection of property.”



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Peggy Dobbins

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Oct 3, 2025, 9:14:55 AM (6 days ago) Oct 3
to e...@prop1.org, NucNews, ANA, Mary Howard, Betsy Rivard, Glenn Carroll, Chuck Powell
so, what's the deal, Ellen?  I'm too ignorant about the whole thing.  Is this technique good for humanity?  something to make reviving nuclear profiteering more marketable?  Should 'concerned citizens' pressure trump people to fully support? — peggy

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Glenn Carroll

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Oct 3, 2025, 9:42:37 AM (6 days ago) Oct 3
to Peggy Dobbins, e...@prop1.org, NucNews, ANA, Mary Howard, Betsy Rivard, Chuck Powell
Peggy,

Basically the goal to solidify (vitrify) hazardous radioactive liquid waste as a stable borosilicate glass similar to Corningware is a positive step.

The way plutonium is created is to fission uranium in a nuclear reactor. Plutonium, a manmade radioactive element with a half-life of 24,000 years, and the key ingredient in nuclear weapons, is created as a by-product of fissioning uranium, alongside other problematic radioactive isotopes including cesium, strontium, and iodine. These elements are what make spent nuclear fuel rods such a problem they are looking for a mountain somewhere to put them in.

To get the plutonium out of these lethally hot spent fuel rods, they chopped up the rods and melted them in nitric acid. The waste tanks contain all the radioactivity besides the plutonium in an acid bath that melts metal. So you can see how it would be hard to contain.

The Hanford process was started hastily in the press of war. The crummy underground tanks are 80 years old and leaking. 

The process to convert the liquid tank wastes to borosilicate glass has been pursued for about 35 years. A similar situation exists at the Savannah River Site which was built more deliberately with experience learned from Hanford to produce plutonium for the Cold War. For reasons I'm not clear on, the vitrification program has been more-or-less successful at SRS. If they can pull off the vitrification program at Hanford it will be very helpful in managing the tank wastes.

I do not mean to minimize the problems at SRS, but Hanford is indeed worse.

STOP PLUTONIUM,
Glenn

*
a brief message from a phone

Glenn Carroll
Coordinator
Nuclear Watch South
P.O. Box 8574

On Oct 3, 2025, at 9:15 AM, Peggy Dobbins <pegdo...@gmail.com> wrote:

so, what's the deal, Ellen?  I'm too ignorant about the whole thing.  Is this technique good for humanity?  something to make reviving nuclear profiteering more marketable?  Should 'concerned citizens' pressure trump people to fully support? — peggy

Mary Jane Williams

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Oct 3, 2025, 11:10:28 AM (6 days ago) Oct 3
to Peggy Dobbins, Glenn Carroll, e...@prop1.org, NucNews, ANA, Mary Howard, Betsy Rivard, Chuck Powell
In this video I made the expert about Hanford says "the vitrification process could explode."

D.C. Days link on youtube.docx

Peggy Dobbins

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Oct 3, 2025, 12:20:52 PM (6 days ago) Oct 3
to Glenn Carroll, e...@prop1.org, NucNews, ANA, Mary Howard, Betsy Rivard, Chuck Powell
Glenn,
I hate to reveal my stupidity, but by some divine ordinance a philosophy professor in a course for senior majors -- and I was neither, but signed up for --
gave me an A for having "asked the question on everyone's mind that no one asked for fear of revealing their stupidity."  Being less inhibited about revealing my stupidity has been one of my few contributions to comrades and colleagues during my long life.  

Do nuclear power plants produce plutonium?  
Is it that they are capable of producing it, but "promise not to."?  
Or is it that they inevitably produce plutonium in the process of producing electrical energy?   
Are "spent nuclear fuel rods" an inevitable product of producing nuclear energy for commercial and residential users?

Peggy
Women In Time Change History  when we… 

Glenn Carroll

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Oct 3, 2025, 1:09:51 PM (5 days ago) Oct 3
to Peggy Dobbins, e...@prop1.org, NucNews, ANA, Mary Howard, Betsy Rivard, Chuck Powell
Peggy,

Plutonium is produced in all nuclear reactors.

Commercial reprocessing to extract plutonium has been disastrous (as was military extraction of plutonium but the public was in the dark about that until 1988) and is not currently practiced in the U.S.

The presence of plutonium in spent reactor fuel is the irrevocable link between civilian nuclear energy and nuclear weapons capability.

But you have to get the plutonium out to make the weapon and that is extremely dangerous and expensive.

Glenn

*
a brief message from a phone

Glenn Carroll
Coordinator
Nuclear Watch South
P.O. Box 8574

On Oct 3, 2025, at 12:21 PM, Peggy Dobbins <pegdo...@gmail.com> wrote:



Ellen Thomas

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Oct 3, 2025, 7:32:39 PM (5 days ago) Oct 3
to Mary Jane Williams, Peggy Dobbins, Glenn Carroll, NucNews, ANA, Mary Howard, Betsy Rivard, Chuck Powell
Wow, Mary Jane, thank you!  I've saved your 2011 recording of Alliance for Nuclear Accountability's DC Days to the top of the ANA DC Days playlist at https://youtube.com/@PropositionOneCampaign;  I'm also sharing it on NucNews on Facebook.  I hope that's okay!?

Thank you, Peggy, for the excellent questions, and thank you Glenn, for the excellent answers!

Ellen

eileen4wilpf

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Oct 3, 2025, 9:26:38 PM (5 days ago) Oct 3
to NucNews
Tx Peggy and Glenn for your important Q&A.
Tx, Ellen, for sharing the ANA DC days video link.   It was encouraging to know so many
people were/are working on the Nuke problem across the nation and that they have the right attitude....
They know it's a hard sell to Congress, whose thinking is irrational,  but they are dedicated 
to work on this long term issue....just like you.

Mary Jane Williams

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Oct 4, 2025, 11:09:03 AM (5 days ago) Oct 4
to Peggy Dobbins, Glenn Carroll, Ellen Thomas, NucNews, ANA, Mary Howard, Betsy Rivard, Chuck Powell
Thank You, Ellen, that's terrific!

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