This was designed to power my nixie Sudoku project: 91 direct drive IN12Bs (2.5mA/tube) with an IR grid input system.
jt
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77W test data: http://ppl.ug/A2EYKy2BwmY/
383mA/201Vout at 36V input (48V abs max); Had to pre-load my load bank to get over the 250mA limit.
The transformer design is finished. I am now getting a solid 50W out with a 16V input.
The output ripple is a function of the output capacitor, with the 1uF on my test board I'm getting 5Vp-p at 77W out. The final value will be 4.7uF to get near my target of 0.5% ripple at overload but external C can be added as well as shown in the example with an external 22uF electrolytic.
This is scaling really nicely. The board design is setup to do up to 450V out on board or drive a second output winding for higher ratio metrically related outputs. Planning to use this driver for an 8kV project as well.
jt
I will be also interested in buying some!
Dalibor Farný
http://dalibor.farny.cz
sent from Samsung Galaxy Pad
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Using a toroid core has a big advantage for a multi winding configuration with regard to the voltage ratio relationship: Unlike the open magnetic path of a drum core which can have fractional turns, toroids can only have an integer number of turns because only wires that pass through the hole at the center count as that section of the wire is the only one surrounded by a circulating magnetic field. Try it on a 60Hz transformer by unwinding a turn and observing there is little voltage change (relative to pulling the wire out of the hole) as the wire is pulled away from the outside of the core. In the case of an E-I core, you can have 1/2 turn increments as there are two holes. If you want a 1/4 turn from an E-I or a half turn from a toroid, you can drill a hole at the core center and pull the wire through it.
As long as there is some load on each of the taps, the output voltages track fairly well: No load on un-sensed windings turns the rectifier/capacitor on that winding into a transient peak detector.
jt
Using the UU cores, VERY high isolation factors can be achieved without exotic creapage mechanicals.
jt
If they work as expected, I'll be phasing out the 1364X and 1363A for the 1364A and 1363C. The form factor is exactly the same but the input range changes from 2-16V in to 3-36V and the adjustment range changes from 150-200V out to 150 to 300V out.
jt
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I have been using this coil winder one for decades, with a motor free-wheel button, turns counter LCD and turns reset button on the front panel. It is a direct drive stepper winder and the movie shows a coat hanger being wound up on a 3/8" rod (I used to design a lot of ribbon wound transformers).
100W, 306V: http://ppl.ug/iPAmeWyGAbI/
New load bank: http://ppl.ug/ZDU68hsXQik/
I am also doing a refresh of the 1363/1364 based on the new controller in the same time frame for about double the power (20W) of the original with an extended input range: 5V to 36V. The 2W+ efficiency should be in the high 80s/low 90s. This uses a significantly different control scheme and will be silent at all input/output conditions. The pricing on the refresh will be the same as the original.
Its a standard 1/2/4/8 load bank using 15 8K/25W resistors (11W per step at 300V in). The plate is a 1/4" 6061 spreader with 4 1/4-20 holes for bolting a heatsink, I currently am testing with a 1" fin block about half the size of the spreader plate greased and just sitting on the plate with a fan on it for the last 12 hours: 34C rise above ambient with a 100W heat load measured at the plate center.
First cut of the1364 refresh: 10-25V in (48V abs max), 303V out @ 25W 82% efficiency and no audible noise. Building up a low power load bank for 0-20W over 16 steps so I can test over more input output conditions. Ready to release beta test samples in a week.
Since the meters integrate everything, you can't use them to measure damping so that has to be done on an oscilloscope: you can infer stability by measuring the frequency of the ripple, but with PFM control schemes, normal operation can look like instability.
Just finished my 50W HVPS design, should be able to push it to 75W at 36V in.
150-200V out.
5-36VDC in.
200V/0.250A at 24V in.
Same form factor as 1364.This was designed to power my nixie Sudoku project: 91 direct drive IN12Bs (2.5mA/tube) with an IR grid input system.
jt
Ron: j...@tayloredge.com