So I checked my supply voltages, and that opened an unexpected can of worms. The PIR sensor has it's own onboard linear regulator, and it's pumping-out the expected 3.3VDC. The weird thing is the main 5V supply was only putting out 3.8V. Despite that, the Raspberry Pi also had the correct internal 3.3V supply (it also has it's own onboard supply).
So, the first mystery is why a DCDC converter rated for 1amp, and typically supplying 400mA conked-out when it's not getting warm or overloaded. I confirmed the RasPi typically uses around 200mA, and occasionally peaks around 280mA.
I have to dig further into the regulators on the RasPi and PIR sensor to understand why they still produce 3.3V when their input is way-below 5.0VDC. I'm glad that they do, but I want to confirm why.
I'll see what I have laying around for replacing the 5V DCDC converter, and if they beefier ones I have will fit on the PCB.
Once I get this thing back together, I'll see if the PIR sensor is back to normal. I have some replacement PIR sensors on the way.
Why the DCDC converter failed is another mystery; I use these on all my projects, and seeing one fail is disturbing, especially because many of my gizmos dont have onboard A/D converters to monitor the power supplies.