Wire size 1.6mm

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Pravin G

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Feb 17, 2016, 4:51:03 AM2/17/16
to 'Bijay' via Materials & Welding

Dear Expert,

 

Greetings of the day.

 

I have a doubt on welding high strength material YP690, jack-up rig.

Currently we are using E111T1-GM H4, 80%Ar - 20%CO2, 1.2mm wire size.

 

Recently client is insisting on changing to 1.6mm wire size for higher productivity & efficiency.

However in my opinion, using 1.6mm requires usage of higher welding current 350A & above,

And not all welders are able to handle such high ampere & speed, this might cause some defects.

 

In addition, my concern is high heat input & cooling rate.

I have explained all this details to client, but client don’t accept.


Pravin Poornachandran


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Kannayeram Gnanapandithan

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Feb 17, 2016, 6:32:05 AM2/17/16
to materials-welding
for given current, dia 1.2 will give deposition than dia 1.6mm

THANKS & BEST REGARDS,
KG.PANDITHAN, IWE,  AWS-CWI, CSWIP 3.1,
CONSULTANT-WELDING & QUALITY

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Pravin G

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Feb 17, 2016, 10:27:25 PM2/17/16
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Dear Sir,

Thank you vey much for your explanation.

Is there any document or graph which I can use to explain to client? Maybe it would be helpful for me.


Pravin Poornachandran


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Kannayeram Gnanapandithan

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Feb 18, 2016, 1:49:27 AM2/18/16
to materials-welding
u can contact any consumable manufacturer. Due to more resistance in dia 1.2 than 1.6mm for same current. 

THANKS & BEST REGARDS,
KG.PANDITHAN, IWE,  AWS-CWI, CSWIP 3.1,
CONSULTANT-WELDING & QUALITY

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