Weld overlay PQR UNS 31254 (P8 Gr 4) To overlay SA516 GR70 overlay by ER Ni Cr MO-3

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atul jha

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Dec 23, 2022, 4:22:31 AM12/23/22
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Dear sir
I Have to establish a PQR as per below detail :-

Material 1 : SA 516 gr 70 overlay of 3 mm by NiCrmo-3 ( done at vendor works).

Material 2 : A182 Gr F 44 UNS S 31254.
Code of construction ; B31.3.
Pwht : none 
I have to weld this joint in our plant as per attach figure.
QUERY: can a PQR with P1 to P8 by nicrmo-3 will serve the purpose OR I have to establish a PQR P1 ( cladded by nicrmo-3 ) to P8 welded by NicrMO-3 . I want to go with 1 st case
Does change in welding process also affect the above choice .
Kindly note that these vessel are for ARAMCO.
Kindly explain and guide me accordingly.
Regards
Atul jha 
B.E in welding Technology.
IMG_20221031_114819_892.jpg

james gerald

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Dec 25, 2022, 10:10:56 PM12/25/22
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Weld the joint as per attached configuration as a single vee joint using alloy filler wire/electrode such as ER/E NiCrMo3 for the complete joint.

Thanks & Regards

J.Gerald Jayakumar



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james gerald

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Dec 26, 2022, 10:16:02 PM12/26/22
to 'james gerald' via Materials & Welding
Regarding PQR Qualification,

Weld a clad plate of similar composition (as production Joint) with 254 SMO Alloy plate (based on production joint dissimilar thickness allowed)

Thanks & Regards

J.Gerald Jayakumar


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