Welding EN19 to IS 2062

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Somnath Ashtakar

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Jun 6, 2019, 7:40:57 AM6/6/19
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Hi experts,

I am doing welding of EN19 round bar 
( dia 80mm ) to IS 2062 E250 BR (25mm thk) plate using E71T-1 electrode
( preheat 150deg & then slow cooling),but getting discontinuities after welding which seems like crack.

Can someone please suggest me right electrode and procedure..

Thanks in advance.

Attached photos for reference.


Regards,
Somnath
IMG_20190522_184855.jpg
IMG_20190511_111316.jpg

Mohamed Elsahhar

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Jun 6, 2019, 11:45:26 AM6/6/19
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Dear Gents,
Could you plss share extra photos 

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Vimal Mistry

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Jun 7, 2019, 4:32:46 AM6/7/19
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Hello,

 

You have to use E101T1-GM rode, with preheating 180 degree and cover welding with glass wool for 2 hrs or more immediate after welding

 

 

Best Regards

Vimal Mistry I Tower SCM-QA

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Patel Vivek

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Jun 7, 2019, 4:32:46 AM6/7/19
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Hi Asthakar,

There are many factors you need to consider before welding.


1)Material: EN19 to IS2062 - Dissimilar welding 
EN 19 is equivalent to P11...1.25Cr-0.5Mo so I think E8018-B2 works fine.

2) Thickness: EN19 - 80 mm 

3)Welding Process: SMAW

4)Preheating - for 80mm thickness - maintain a minimum of 150 deg. preheat on a safer side.


Please take care of some basic steps before a start of welding/while welding.

1) Pre-weld joint fit-up
2) Preheating
3) Welding Parameter check
4) Post heating (depends on application)
5) PWHT ( if code stamp job refer UCS-56)
6) post welding check - NDT

Note: steps mentioned above are basic steps if your job is code stamp job then follow proper standard SOP with respect to the application.

Thanks,

Regards,
Vivek Patel

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Somnath Ashtakar

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Jun 7, 2019, 4:33:00 AM6/7/19
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