SS GTAW Welding without Back purging.

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Anand Elankumaran

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May 21, 2023, 11:10:15 PM5/21/23
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Dear experts,

Could you please check and advise the below query.

  • Whether the back purging is a quality requirement or the ASME code is insisting on back purging on SS material while doing the GTAW process.
  • Whether we can qualify SS -GTAW PQR without back purging or the ASME code does not allow doing PQR for austenitic steels without a back purge?
  • Kindly advise how to do it without purging in SS GTAW Welding . Planning for PQR as well 


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Thanks and Regards,
E. Anand,
Lead QA-QC,
Sohar,
Oman.

Vishwas Keskar

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May 21, 2023, 11:47:14 PM5/21/23
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Are you intending to qualify PQR in 
Single Vee butt weld - No welding from Root side ?
Double Side Weld with back grinding DPT from root side ?
This will decide the PQR  purging requirement

Thanks

Vishwas
IWE 


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On 22-May-2023, at 8:40 AM, Anand Elankumaran <email2...@gmail.com> wrote:


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Kannayeram Gnanapandithan

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May 22, 2023, 12:31:03 AM5/22/23
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Except for Reactive metals, others are optional, while qualifying PQR, u have to keep it in about referring codes requirements. As general engineering practice, if Cr is more than 3%, it is always better to have back purging to avoid oxidation.

THANKS & BEST REGARDS,
KG.PANDITHAN, BE, IWE,  CSWIP 3.1,
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International Welding Engineer. 
CONSULTANT-WELDING & QUALITY
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srinivas rao

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May 22, 2023, 12:56:04 AM5/22/23
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There are some articles with  GMAW -RMD process on stainless steel without purging gas , even with GTAW by using flux coated wire and flux paste u can do welding without  without purging gas in place , but client acceptance to be taken by using qualified PQR'S in place before procedding for this and it takes time for approval.
in common SS to SS welds always required back purging .
there are some cases of CS# SS doesnot required any back puring during root welding. 

Thanks & regards, 
Srinivas Rao
welding Engineer 

SHANMUGA PERUMAL

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May 22, 2023, 3:53:21 AM5/22/23
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 Hi, 
Check  with kobelco  they have some TG-X series filler wire without purging that may be used for Rootpass.
Thanks and Regards, 

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Anand Elankumaran

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May 22, 2023, 7:21:37 AM5/22/23
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Hi Mr. Vishwas Keskar,

Single Vee butt weld  - Root/Hot/fill/cap-  full GTAW

pipe OD -33.4 mm

Vishwas Keskar Welding Manager WELDING

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May 23, 2023, 2:42:24 AM5/23/23
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For GTAW welding  -Single Vee - 33.4 OD, Full GTAW welding  - 
SS TO SS Welding   or Cr > 3 %  , backing gas is required to get sound root without any Oxidation.
The Oxygen is excluded by  purging Argon/Helium or other Inert mixtures  at root side to avoid Oxidation .
The root side is inaccessible  due to small diameter in your above case.
Backing gas shall be continued till 6mm deposit is welded . This is not a Code requirement but followed  as a good engineering practice across industries 

Thanks 
Vishwas 

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