Regarding failure in bend test

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Chirag Sandhane

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Sep 25, 2015, 3:07:16 AM9/25/15
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Dear experts,

We have welded SA 240 TP310S to SA 240 TP310S plates with ER 310 filler wire. We get RT clear of the joints but get cracks in root & face bends. I am attaching photo of the same. Please give your expert advice for the same.

Thanks & regards,
Chirag Sandhane

IMG_20150925_112337052.jpg
IMG_20150925_112323225.jpg
IMG_20150925_112357955.jpg
IMG_20150925_112404025.jpg

Harish Kannepalli

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Sep 25, 2015, 6:44:42 AM9/25/15
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Hi Chirag,

                It seems the weld is sensitized. Please do micro examination to confirm the same.

 

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J Prinsen

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Sep 25, 2015, 8:18:29 AM9/25/15
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For almost sure they will be hot cracks, due to too high heat-input (over 2.0 kj/mm) too high interpass (over 100°C) or lack of cleaning combination of these factors


Van: "Chirag Sandhane" <chirags...@gmail.com>
Aan: material...@googlegroups.com
Verzonden: Vrijdag 25 september 2015 08:45:44
Onderwerp: [MW:23537] Regarding failure in bend test

pgoswami

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Sep 25, 2015, 7:26:17 PM9/25/15
to material...@googlegroups.com, Chirag Sandhane
Hi Chirag,
 
SS. 310 is a fully austenitic stainless steel and well known for hot cracking. Welds do solidify with very little or low( as low as 0%) delta ferrite. Delta ferrite is a "trap" for all impurities, such as "S" and"P".
Cracking phenomena in 310 S.S welds  is called "Hot Cracking", is further aggravated by the presence of higher "C". in the weld( which may be the case  ER-310 filler metal).
 
Advice would be to get a filler/ electrode( 310L grade) with very low "S" and "P" and"C". The  attached data sheet  is for your reference. Also you may read through this paper (LINK BELOW) to get detailed guidelines for solidification /hot cracking problem in fully austenitic stainless steels.
 
 
Thanks.
 
Pradip Goswami, P.Eng,IWE
Welding & Metallurgical Engineering Specialist
Hamilton, Ontario, Canada
 
http://www.ias.ac.in/sadhana/Pdf2003JunAug/Pe1119.pdf

From: material...@googlegroups.com [mailto:material...@googlegroups.com] On Behalf Of Harish Kannepalli
Sent: Friday, September 25, 2015 6:24 AM
To: Chirag Sandhane; material...@googlegroups.com
Subject: [MW:23540] RE: 23537] Regarding failure in bend test

datasheet-sandvik-2520l-en.pdf
310 W.M Cracking.pdf

Alan Denney

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Sep 28, 2015, 5:00:16 AM9/28/15
to material...@googlegroups.com, Chirag Sandhane

Dear Pradip

 

I hope I may use your photograph in a presentation I am giving next month on cracking in welds and at a UK university.

 

Best wishes

 

Alan

 

 

Alan Denney

AKD Materials Consulting Ltd

 


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