Regarding the negative volume error and constrained release warning

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Chamil Dhanasekara

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Dec 17, 2022, 11:14:41 PM12/17/22
to LS-DYNA2
Dear all, 
I am simulating 3 points bending of a 3D printed reinforced beam. But the simulation terminates within a few minutes.

The 1st thing is that an error message shows lots of warnings for nodes in the model. The warning example is given below.
 
 *** Warning 40552 (SOL+552)
     tied node # 84023 on the slave side of surface # 25
     type # 2 also belongs to interface # 29
     TIED CONSTRAINT IS RELEASED.

2nd thing is at the end of every iteration, it shows an error regarding negative volume in solid elements. The error example is given below. 

''Negative volumes in solid elements detected,
 list of elements affected follows (at most 20):


     Element #           39017  ''

I hope you have well-explained advice to overcome these warning and error messages in the simulation. Thank you all for the support.
 
Thank You,
Chamil Dilshan

James Kennedy

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Dec 18, 2022, 11:31:02 AM12/18/22
to Chamil Dhanasekara, LS-DYNA2

Dear Chamil,

 

From this link:

 

https://www.dynasupport.com/howtos/contact/tied-tied-offset-and-tiebreak-contacts

 

Constraint-based / Penalty-based Contacts

 

Tied contacts fall into 2 major categories: constraint-based and penalty-based. Those with

TIEBREAK, OFFSET, or BEAM_OFFSET in the name are penalty-based.  All others are

constraint-based. A node, whether it be on the slave or master side, cannot be involved in

more than one constraint-based contact.  Also, rigid bodies cannot be included in a constr-

raint-based contact.

 

The OFFSET option switches the formulation from a constraint type formulation to one that

is penalty based where the force and moment (if applicable) resultants are transferred by dis-

crete spring elements between the slave nodes and master segments.

 

The BEAM_OFFSET option switches the formulation from a constraint type formulation to

one that is penalty based. Beam-like springs are used to transfer force and moment resultants

between the slave nodes and the master segments. Rigid bodies can be used with this option.

 

The CONSTRAINED_OFFSET option is a constraint type formulation.

 

As I read the manual:

 

http://ftp.lstc.com/anonymous/outgoing/jday/manuals/DRAFT_Vol_I.pdf

 

The following tied contact type is constraint-based

 

*CONTACT_TIED_NODES_TO_SURFACE_CONSTRAINED_OFFSET

 

It is my understanding that for constraint based contact, you cannot have redundant

(multiple/conflicting) definitions. The warnings are indicating that you have tied nodes

on two different interfaces and the tied nodes will thus be released.

 

Check your input for the conflicting constraints and correct.

 

Please see the following example (also attached) which uses shared nodes between the

domains:

 

http://ftp.lstc.com/anonymous/outgoing/ubasu/website/examples/pml_elastic.k

 

Start with a simple example such as this before moving onto something more complex.

 

Tied interfaces are used between the building/structure and the soil in the following (much

different than solid material interfaces):

 

Jayalekshmi, B.R., and Chinmayi, H.K., “Effect of Soil Stiffness on Seismic Response

of Reinforced Concrete Buildings with Shear Walls”, Innovative Infrastructure Solutions,

Vol. 1, Issue 2, pp. 1-18, December, 2016.

 

https://core.ac.uk/download/pdf/81831283.pdf

https://link.springer.com/article/10.1007/s41062-016-0004-0

 

I could not able to find any conflicts node sets in tied contacts.

 

Please check the attached sample file and let me know your inputs or suggestions on  "Tied constrained nodes released".

 

Please find below the link for sample tied contact file.

https://groups.yahoo.com/neo/groups/LS-DYNA/files/dubois_bala/Tied%20contact%20issue.key

 

Sincerely,

James M. Kennedy

KBS2 Inc.

December 18, 2022

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James Kennedy

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Dec 18, 2022, 11:37:14 AM12/18/22
to Chamil Dhanasekara, LS-DYNA2

Dear Chemil,

 

----------------------------------------

Some messages that indicate an instability has occurred:

out-of-range velocities

negative volume in brick element

termination due to mass increase

Approaches to combating instability of an explicit solution:

First and foremost, use the latest version/revision of LS-DYNA available.

----------------------------------------

 

See if the following presentations are of some help.

 

Interior Contact for Foams, Honeycombs and Rubbers to eliminate Negative Volumes

 

Under large compressive forces, elements belonging to either Foams, Honeycombs and Rubbers

tend to invert causing numerical instabilities. To avoid such difficulties, which is one of the

primary causes of simulation waste (unusable simulation results), a good set of modeling

practices are first necessary as outlined in an earlier post .

 

As an added protected against “Negative Volume” issues, LS-DYNA allows the definition of

internal contact treatment using *CONTACT_INTERIOR specifically designed for soft materials.

The only argument necessary to define the keyword is a part set consisting of soft materials that

require interior contact treatment. Once the part set is determined, LS-DYNA monitors the smallest

thickness dimension of each solid element in the part set checks if its value is less than Fa*Initial_

Smallest_Thickness_Dimension. If the current smallest thickness dimension falls below the value,

LS-DYNA applies contact forces to separate them much like in classical contact definitions. This

additional force help to keep the opposing surfaces of the element away from each other to avoid

element inversion problem. A graphical representation of the problem is shown below.

 

https://www.d3view.com/2008/01/contact-interior-for-foams-honeycombs-and-rubbers/

 

Best Practices for Modeling Recoverable Low Density Foams – By Example

 

Modeling recoverable foams poses several challenges in crash worthiness as well as in low-to-

medium impact velocity conditions. This is due to its relatively low stiffness when compared

with structural materials which has an indirect effect on its contact-impact interactions with other

materials. To review the best practices when modeling such components, we can consider a simple

example of a rigid steel ball (solid elements) impacting a block of foam (solid elements). To model

the interaction between the rigid block and the foam, a two-way contact such as *AUTOMATIC_

SURFACE_TO_SURFACE is included. The foam is constrained using SPC definitions on the

bottom face. The complete model set up is as shown in Figure 1. The recoverable low density foam

is modeled using *MAT_LOW_DENSITY material model whose inputs include density, elastic-

modulus, and a load curve to define its engineering stress-strain behavior for compression. The

tensile behavior for this model is elastic (uses the compression Young’s modulus, E) and optionally

has a cut-off stress value after which the stress remains constant in tension. Unloading behavior by

default is along the loading curve but optionally we can provide some energy dissipation param-

eters HC and SHAPE which control both the amount of energy dissipation and the shape of the

unloading curve. For simplicity, we will first ignore any hysteresis and assume that the unloading

curve follows the loading curve. As mentioned before, we are going to simulation the impact using

all default parameters and then we incrementally update the modeling parameters by monitoring

the simulations results.

 

1. Default Parameters
This simulation consists of all default parameters and with this definition, the job terminated

abruptly with messages of ‘Negative Volume’ and ‘Complex sound speed’. The final deformed

shape just prior to termination is as shown in the figure below.

 

4. Increased Solid Element Thickness in Contact
This simulation works as expected and shows no contact penetration even for large compressive

strains and meets all stability and accuracy criteria. The final deformed shape and the transient

results are shown below.

 

https://www.d3view.com/2006/10/best-practices-for-modeling-recoverable-low-density-foams-by-example/

 

----------------------------------------

 

Sincerely,

James M. Kennedy

KBS2 Inc.

December 18, 2022

 

From: ls-d...@googlegroups.com [mailto:ls-d...@googlegroups.com] On Behalf Of Chamil Dhanasekara
Sent: Saturday, December 17, 2022 10:15 PM
To: LS-DYNA2 <ls-d...@googlegroups.com>
Subject: [LS-DYNA2] Regarding the negative volume error and constrained release warning

 

Dear all, 

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