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So, I've slightly redesigned the Arduino PCR thermal cycler (http://www.instructables.com/id/Arduino-PCR-thermal-cycler-for-under-85/?ALLSTEPS) to make it a bit better, by replacing the two wiremound resistors (100watts) with a cartridge heater (300watts) (http://www.ebay.com.au/itm/Cartridge-Heater-3-8-Diameter-3-2-Length-220VAC-300W-/380898256650?pt=AU_B_I_Electrical_Test_Equipment&hash=item58af4e270a).
But the thing is: I have ZERO experience with electronics, and I don't know whether the cartridge heater will require too much power from the Arduino board or power supply, and all the explanations I've found on the internet seem to go WAY over my head.
Does anybody know whether the cartridge heater will work?
Any help would be greatly appreciated.
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## Jonathan Cline ## jcl...@ieee.org ## Mobile: +1-805-617-0223 ########################
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Microcontroller for PCR thermocycle control and data acquisition. In order to create a smaller and truly portable real-time PCR system, a compact battery-operated microcontroller unit (MCU) board was developed to control the thermocycling of the microchip as well as data acquisition and data display. The developed board is composed of an MCU and a custom-built printed circuit board (PCB) for the MCU. An 8-bit CMOS flash model microcontroller (PIC16F877, Microchip Technology Inc., Austin, TX, USA) was selected as the MCU and was programmed using the CCS-C language on the MPLAB IDE software suite (Microchip Technology Inc.) to regulate all operations of the system (thermocycling control, LED excitation light control, data acquisition from the PMT, and data display). Figure S1 shows the PCB schematic.
For thermocycling control, a proportional-integral-derivative
(PID) control scheme was used, which measures the difference
between current and target temperatures, and then change the
current temperature to minimize this difference. To read the
temperature of the reaction chamber, a fine-tip thermocouple
(K-type, OMEGA, Stamford, CT, USA) was attached on the glass
slide of the microchip (1 mm apart from the reaction chamber)
using thermal grease (Thermalcote, Aavid Thermalloy, Concord,
NH, USA) to form a tight thermal contact. Temperature reading
from the thermocouple was converted and amplified to 5 mV/°C by
an analog to digital (A/D) converter (AD8495, Analog Devices,
Norwood, MA, USA), and this value was transmitted to an analog
port of the MCU. This temperature information was then used to
process the PID control for adjusting the pulse-width modulation
(PWM) duty cycle of the current flow. By controlling a
PSMNR5-40PS transistor (NXP semiconductor, Eindhoven,
Netherlands), which was used as a switch, the MCU could control
the current flow from a voltage source (15 V) to the heater. The
PWM control signal from the MCU was sent to the gate of the
transistor to switch the current flow. For faster cooling of the
PCR microchip during thermocycling to minimize the total run
time, a cooling fan (GB1206PHV1-AY, Digi-Key, Thief River Falls,
MN, USA) was attached on top of the fluorescence detector
housing as illustrated in Figure
1A and connected to the voltage source (15 V) and another
PSMNR5-40PS transistor to let the MCU control turn on and off
the cooling fan.
...
The overall real-time microchip PCR system requires 5 V for the microcontroller, A/D converter, PMT, op-amp, and LCD display, and 15 V for the heater and cooling fan. For the LED and the gain-control of the PMT, 3.2 V and 0.6 V are used, respectively. To make the system portable, a 2200 mAH 15 V Li-ion battery (Tenergy, Fremond, CA, USA) in conjunction with a 5 V voltage regulator (LM7805, Fairchild Semiconductor, San Jose, CA, USA) provides all voltages and power to the system. A voltage divider using two resistors was used to provide 3.2 V and 0.6 V from the 5V regulator. All circuit components are placed on a PCB designed using an electronic design automation (EDA) software tool (open source program, www.kicad-pcb.org) and fabricated by a PCB manufacturer (Advanced Circuits, Aurora, CO, USA).
-End quote-
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I respect you, and your engineering talents.
But are you really are recommending that the electronics novice design his own PC board using a CAD system, ship it off to a PC board manufacturer, and solder in all the parts of the power supply and microprocessor and clock system, and program the chip on a separate programmer board?
My recommendation would be to use a ....
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Hey, so I'm currently an undergraduate genetics student and I'd like to do some diy biohacking to really get lots of hands-on experience while I'm studying. At the moment I'm just setting up a basic lab by building some lab equipment based off plans on the internet.
So, I've slightly redesigned the Arduino PCR thermal cycler (http://www.instructables.com/id/Arduino-PCR-thermal-cycler-for-under-85/?ALLSTEPS) to make it a bit better, by replacing the two wiremound resistors (100watts) with a cartridge heater (300watts) (http://www.ebay.com.au/itm/Cartridge-Heater-3-8-Diameter-3-2-Length-220VAC-300W-/380898256650?pt=AU_B_I_Electrical_Test_Equipment&hash=item58af4e270a).