The reason you have to cut it is because the basecoat makes a thin polymer layer for the hydrophobic layer to assemble on. This layer is continuous so you can tear it up. It also has pretty crappy chemical resistance, iirc. I think it has to do with poor basecoat adhesion.
--A
I'm fairly new to the DIY Bio stuff, and I'm incredibly new to micro/mini fluidics, but I wanted to share something that might be of use to the community. I picked up some "Rustoleum NeverWet" from the local hardware store and sprayed it on a few microscope slides to see what I could do with it. I tried taping off small regions, but the coat just peels off when I try to remove them. Just cutting out some shapes with a razor blade and another slide to make a clean edge worked nicely, probably because it is so easy to peel off. Here are a couple of pictures showing the resulting slide. I'm hoping this is useful, perhaps when sandwiched together?Luis
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Try rainx
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Mm...rainx is some kind of pdms or something- give it a try. Iirc it bonds to glass pretty well, and it should be food up to atleast 120c.
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Also ozone or oxygen plasma pre-treatment is a good step prior to any bonding. An ionizer wind is better than nothing, but you can rig up an oxygen plasma bonder using a home microwave, vacuum pump, small oxygen cylinder, a section of 6 inch PVC pipe, gaskets, gas valves, and flat end pieces.
See this for a demo:
http://www.youtube.com/watch?v=N-R0_nXpc7I
You might also be able to use a fumed monolayer or thin-film of HMDS or FDTS, they can act as anti-stick and have pretty high contact angles (how hydrophobic coatings are often compared with each other).
interesting quote "Roughening a hydrophobic surface increases the effective contact angle" (also says Sandia has a formula that's $10/gal): http://www.ornl.gov/adm/partnerships/events/bridging_gap/presentations/Superhydrophobic_Materials.pdf
So basically I think they're attaching something cheap or fluoro/perfluoro-based and amplifying it via immense surface area of the fumed silica, pretty cool! I wonder if these guys are using the aerosil stuff... http://www.nbdnano.com/
Check out the fluoro compounds and superhydrophobic, I might end up trying some of the PERFLUORODECYL-1H,1H,2H,2H-DIMETHYLCHLOROSILANE ('FDTS', 5.0g/$36.00) as a release layer for my molds: http://www.gelest.com/goods/pdf/Hydrophobicity.pdf
And HMDS
http://www.2spi.com/catalog/chem/chem2a2.shtml
this pretty nice overview of the whole process starting with an exposed photoresist: http://diyhpl.us/~bryan/papers2/paperbot/Anti-stiction%20coating%20of% 20PDMS%20moulds%20for%20rapid% 20microchannel%20fabrication% 20by%20double%20replica%20moulding.pdf
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