Need to calculate more than 10 layers

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ali hatuki

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Nov 10, 2025, 6:01:05 AMNov 10
to Berkeley Lab WINDOW
Hi everyone,
I am trying to use WINDOW to calculate SHGC for the product.
The product consists of 14 layers, and I notice that WIDNOW is limited to 10 layers.

What can I do to overcome this?

Best regards,

Robin Mitchell

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Nov 10, 2025, 2:16:50 PMNov 10
to ali hatuki, Berkeley Lab WINDOW
What are you trying to model? 

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Lawrence Berkeley National Laboratory

ali hatuki

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Nov 11, 2025, 3:58:10 AMNov 11
to Berkeley Lab WINDOW
Hi,
I am trying to understand the SHGC of a multiwall sheet made of polycarbonate.
The sheet has 14 layers.

Best regards,

Collin Robinson

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Nov 11, 2025, 9:05:33 AMNov 11
to ali hatuki, Berkeley Lab WINDOW
Ali, I have worked with products like this before, something like Kingspan Quadwall. Some layers are coplanar with the glazing, some are cellular. It's complex. To me, a good case would be a "laminate" material whose optical properties are tested by manufacturer and found in IGDB, visible in the Optics 6 program. There are generic polycarbonate materials in both Optics and Window programs. Are some of the various layers of polycarbonate so different they can't be combined into one thicker layer? That doesn't capture the angular performance of this material, which would really be best described by measured BSDF. That would capture the unusual scattering of cellular polycarbonate. When I was studying this, I was only concerned with visible performance, so I just made a radiance trans material with transmittance based on manufacturer data. 

Another path in WINDOW would be
1. combine some of the polycarbonate layers into one thicker layer
2. simulate the cells by making a Shade layer of Venetian blinds at a spacing similar to your product
3. by using a transparent Shading Material such as 31037 C82 Transparent Plastic. 

Please report back with what you decide. I am curious. 
Best, Collin

D. Charlie Curcija

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Nov 11, 2025, 2:56:05 PMNov 11
to ali hatuki, Berkeley Lab WINDOW
You can use our open-source calculation engine WinCalc and its Python script API implementation PyWinCalc (https://github.com/LBNL-ETA/pyWinCalc), which does not have a limit on the number of glazing layers. BTW, WinCalc is the engine in our newly released WINDOW 8.1 Beta (https://windows-downloads.lbl.gov/software/window/Window8_1_30_SetupSmall.exe). However, WINDOW 8.1 GUI still supports only 10 glazing layers.

Charlie



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ali hatuki

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Nov 12, 2025, 4:43:56 AMNov 12
to Berkeley Lab WINDOW
Dears,

Collin,
I thought about the option of combining layers into a single layer. For example, taking the first 7 layers and simulating them as a glazing, this gives me new Tsol, Rsol, and Keff.
These parameters I can add into a new "Glass" with the new thickness and parameters. 
This way, I can simulate the whole as a double-glazing system. Do you think this is correct?

Charlie, 
Is there a manual or a guide that I can read to understand how this software works?

Best regards,

D. Charlie Curcija

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Nov 12, 2025, 9:17:45 AMNov 12
to ali hatuki, Berkeley Lab WINDOW
This approach has an inaccuracy in calculating convective heat transfer in cavities, which depends on the temperature difference across each cavity. When you model 7 cavities separately, their delta T will be higher than if they were part of 14 layers. I am unsure of the magnitude of inaccuracy, but it is likely not very high and mostly reflected in U-factor calculations. You can get a sense of the error by modeling 10 layers and comparing that to modeling 2 x 5 layers.

Charlie 

Robin Mitchell

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Nov 12, 2025, 12:33:44 PMNov 12
to D. Charlie Curcija, ali hatuki, Berkeley Lab WINDOW

ali hatuki

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Nov 13, 2025, 8:58:39 AMNov 13
to Berkeley Lab WINDOW
Dear  Charlie,
I performed a similar test to what you suggested, but at a lower scale. 4 layers instead of 10.
I did two tests:
1 - Regular test of 4 layers according to the required structure. 
2. "parted" test combined of a glass consisting of the first 2 layers and a glass consisting of the last 2 layers.

In test number 2, I took the Tsol, Rsol, and Keff of each of the combinations.
The results I got were nowhere near the results of the initial test. Only when I adjusted the Keff to an unreasonable value was it close.

Final results were :
* Test number 1: 4 layers -  SHGC 0.407.
* Test number 2: 2 layer x 2 -  SHGC 0.438 
*Test number 3: 2 layers x 2, but I kept conductivity to 0.2 like PC and not 0.06 -> U factor 1.414 and SHGC - 0.417

Also, changing the environmental conditions didn't change the results because they do not affect the Tsol Rsol Keff, which matters. 

I keep testing to see if I can get around this. 

Best regards,
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