With the Upconverter powered up (USB plugged-in, LED next to USB
connector lit) and the switch in Upconvert mode you should see a signal
peak at 125MHz if you tune your RTL dongle to 125.1MHz or so with a 0.5MSPS sampling rate on the RTL dongle. This is
the natural LO bleed. It should disappear when the switch is in
Passthrough Mode.
If you do not see any such signal, that means the LO is not getting to the mixer (or the mixer is broken).
Please check with a multimeter the DC voltage across R2 (to right of
the X1 oscillator can) when in Upconvert mode. It should read near 1V. This means
the oscillator is fine and the problem is either in the LO filter or
mixer.
If there is no voltage across R2, do you
happen to have any Half-DIP 4-pin oscillators around? If yes, please
try plugging one in and seeing if you get any DC voltage across R2 in
Upconvert mode. If yes, it means the original 125MHz oscillator is
broken.
If the oscillator is fine and you have the time,
please try soldering a wire from R4 to L13 to bypass the LO filter and
see if you get a signal at 125MHz. This would mean the LO filter is
broken. Please contact the seller for an RMA.
> Tried inputting a 10 K Hz signal of 200mv into the front end
You should see a signal peak at 125.01MHz in Upconvert Mode about 10dB
lower than the input 10kHz signal. 200mVpp is about -9dBm so it should
show up at about -20dBm.
http://ifmaxp1.ifm.uni-hamburg.de/DBM.shtml It is unlikely to get through in Passthrough mode as the Upconverter conversion losses dive below 50kHz.
If you are interested in pursuing the issue further, please contact me with any more readings and observations you make.
The easiest to source replacement oscillator is the DigiKey-stocked programmable SGR-8002DC which you can ask DigiKey to program for you:
http://www.digikey.com/product-detail/en/SGR-8002DC-SCB/SGR-8002DC-SCB-ND