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To be fair (though I'd rather be harsh, because Venter's a jerk and
owns patents over parts of me), you can't realistically PCR/clone
whole chromosomes. At such scales, not only does the error rate
propagate wildly, but the simple fragility of large, unpacked DNA
molecules comes seriously into play.
What smart-people-employed-by-Venter developed were powerful ways to
incrementally assemble large DNA molecules from smaller (but still
pretty big) subunits while avoiding these issues; some of these
methods involve in-vivo assembly, so co-transformation of lots of
manageable chunks leads to the cell doing the hard work of assembling
the full chromosome.
Gibson assembly, if I'm not mistaken, was one of the innovations to
emerge from this work, but even Gibson assembly is unlikely to work
for very large molecules. Another neat trick is co-transformation of
large linear DNA with homologous ends into B.subtilis (think this
works with Yeast, too), whereupon the cell does the end-joining for
you. This doesn't work in species lacking efficient recombination
machinery; B.subtilis is nice because it features active linear DNA
uptake coupled with a deliberate recombination system, so efficiency
is apparently pretty good.
I'm interested to see developments in serial assembly, so you
transform cells with your minimum genome, and it contains cassettes
and target regions that await further input in the form of additional
linear segments, and assemble them as-given in order. That way, you
could do the *really* hard part once (getting your minimal genome in
place) and then do serial transformations with every additional piece
to assemble a more complex genome on top of it. I imagine this working
like a ratchet, where each new segment contains a selection cassette
like ampicillin, and after each successful selection the cells are
induced to excise and destroy this selection cassette, allowing
selection with the same cassette again. A bit of DNA logic and
recombinases, and there you go..
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