I design using PCBExpress ( unless doing guitar pedals which I download) because it's free and does what I need, then print onto acetate and transfer to UV sensitive copper clad board using a UV light box. Timings and dilutions are critical and I still mess up once in a while.
Happy to bring the light box along anytime anyone needs to use it.
Whilst I haven't tried it myself, this method of using sign writes vinyl has been mentioned recently on Twitter
http://en.electroni-city.com/
Looks like a nice neat alternative to acetate and light box.
Spencer
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