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Cheers,
Elektra
Cheers,
Elektra
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> 6 wires is recommended, but it is probably harder to get.
> If you really need 6 wires, which with the 24V power supplies less likely,
> you might be better off using CAT5 cable and clipping one of the pairs off.
But 8 is better than 6. Instead of clipping off one of the pairs, I would use it in parallel to double up the current capability of the cable, since you’re paying for the extra conductors anyway. This has a couple of key benefits:
Note that in both Elektra’s example and in mine, the use of 23 Ohms as the wire resistance (for DC voltage) is very specific to the length and gauge of wire used. Longer wires have higher resistance (and thus higher voltage-drop and power loss). Fatter conductors (lower gauge) have lower resistance (and thus lower voltage-drop and power loss). That’s why you have to use heavier gauge (lower gauge number) wires (or more of them) for longer electrical runs of any kind.
Good luck!
Dave Duchesneau
Ø @Dave, is it a 8 pin RJ11 as for trying what you are suggesting?
No, CAT5 cable would typically be wired common RJ45 (RJ-45) connectors, which have 8 conductors. It looks a lot like an RJ45, but is somewhat larger.
Dave
Hi Carlos,
Ø By the way, sorry @Dave I think I got you recommendation wrong.
Ø According to http://wiki.villagetelco.org/images/3/39/MP01_Hardware_Description_2010-05-02.pdf
Ø the ping 1 & 2 of the connector should carry 12V, 3 & 4 the Phone (ring & tip) and 5 & 6
Ø 0 Vdc input (MP01 Gnd). Your recommendation was using the two wires that we are not using,
Ø lets call them 7 & 8 by clipping them together to one of the existing ping of the RJ25 connector?
Ø
In that case would you recommend
clipping 1 & 7 and 5 & 8?
I’m not sure I understand your question, but I’ll take a run at it. My verbosity is intended to improve the likelihood that you’ll get what you need without having to go back & forth. My original recommendation was simply oriented toward splitting any unused conductors (i.e., those not use for signaling) into power and ground, and merging all the power wires into a higher capacity, and doing the same for the ground. The MP01 already merges 2 pairs this way, with pins 1 & 2 merged to carry 12V, and pins 5 & 6 merged to carry ground. If you had more pins, you could merge more conductors, but you don’t, and so you can’t.
First, since 6 of the 8 CAT5 wires are accounted for in the MP01 H/W description, there is only 1 pair (2 wires) remaining). To keep it simple, since pins 1-6 are spoken for, 7 & 8 seem like the obvious candidates to leave out (clip). However, the pins are numbered on the connector, not the cable, which is colored-code according to pairs of wires.
In the attached image named “RJ45 Pinout (Zytrax.com).jpg” you will note that there are two different wiring standards that are commonly used with CAT5 and RJ45 connectors. Since you are using CAT5, but *not* RJ45, you don’t have to worry about splitting the green pair (or any pairs), for example, as shown in the image named “RJ45 Plug with Cable (Nullmodem.com).jpg”.
What is most important here is that you think of the CAT5 cable as having four PAIRS of conductors. This is especially true for the telephone (ring & tip) conductors. You should keep them as a pair, because the wires in the pair are twisted (hence, “twisted pair) in such a way as to be essentially orthogonal to each other (and to the other pairs), so as to reduce noise/crosstalk.
In your case, all the other pairs are available to carry power and ground. Although it would be no big deal to use all three remaining pairs for power and ground if you attaching to a socket, it’s quite a different story with an RJ25 plug. As far as I know, an RJ25 plug (which is like an RJ11 that can accommodate three pairs) can accommodate ONLY three pairs or less. In your non-standard application, it doesn’t really matter WHICH three of the four pairs in a CAT5 cable, as long as the other end is wired compatibly.
In the image named “RJ11, RJ14, RJ25 pinout with CAT5 colors (Neutrino.phys.ksu.edu).jpg”, you can see that all the pairs have been split up except for the center pair. This is because each pair is carrying a signal (presumably voice, like on a multi-line telephone), and this pin-out ensures that each pair carries mating Tx/Rx signals for one phone line. Note that the brown pair is the one omitted from this picture, which would mean it got clipped. In your case, you only have one signal pair, so I would probably not split up the pairs used for power & ground. It’s hard enough to crimp this type of plug without complicating things by having to split wire pairs.
Personally, I would choose three consecutive pairs that simplify the crimping operation, and clip off the fourth pair (since there’s no way to connect it to the RJ25 plug). Make sure that the center pair is the one for voice. That leaves a full pair dedicated to 12V, and another pair dedicated to GROUND, which simplifies construction by NOT splitting the pairs up as shown on the color-coded connectors.
To reiterate, in your non-standard application, the most important things are to:
Also, I would check the cable for continuity end-to-end, and ensure there are no shorts between 12V & ground, 12V & either voice conductor, ground & either voice conductor, or between voice conductors.
I haven’t seen any discussion about whether you’re using solid or stranded CAT5 cable. Solid is much easier to crimp correctly, but it is also more brittle and prone to fatigue, which is why CAT5 patch cables are always fabricated from stranded cable.
It would be advisable to make a wiring diagram of your cable, use it when you build the cable, and then save it permanently (I’d probably keep a copy handy, near one end).
It would be nice if someone else would jump in to confirm or deny my assertions here, especially if I’ve left out anything important.
Dave Duchesneau
From: Carlos
Rey-Moreno [mailto:cr...@ehas.org]
Sent: Thursday, May 24, 2012 10:06
AM
To: village-...@googlegroups.com
Cc: d...@crisis-force.org
Subject: Re: [vt-dev] A couple of
general questions
Finally we got shielded
8-wires Cat5, and I was wondering what happen if there is short circuit in the
cable, or in the router. Will the PoTL adapter work as a fuse, or will it go
all the way to the regulator burning both the cable and the PoTL?