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Bernhard Kubicek  
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 More options Apr 14 2012, 6:02 am
From: Bernhard Kubicek <bernhard.kubi...@gmail.com>
Date: Sat, 14 Apr 2012 12:02:16 +0200
Local: Sat, Apr 14 2012 6:02 am
Subject: Heated Bed Wiki page
http://wiki.ultimaker.com/Heated_Bed

In the bottom, there is a reasoning why I think that a aluminium bed is
better than a glass bed.

Please add your knowledge.

greetings,
  bernhard


 
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Taylor Alexander  
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 More options Apr 14 2012, 6:11 am
From: Taylor Alexander <tlalexan...@gmail.com>
Date: Sat, 14 Apr 2012 03:11:09 -0700
Local: Sat, Apr 14 2012 6:11 am
Subject: Re: Heated Bed Wiki page

I feel like borosilicate glass should be mentioned. Its more expensive than
regular glass but doesn't have the disadvantages so I think its worth it.
It can be cut and handles thermal stresses well. I'd never suggest tempered
glass as that's just asking for trouble. One tap on the edge of tempered
glass and it shatters. And like you said you can't cut it.
On Apr 14, 2012 3:03 AM, "Bernhard Kubicek" <bernhard.kubi...@gmail.com>
wrote:


 
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Taylor Alexander  
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 More options Apr 14 2012, 6:11 am
From: Taylor Alexander <tlalexan...@gmail.com>
Date: Sat, 14 Apr 2012 03:11:49 -0700
Local: Sat, Apr 14 2012 6:11 am
Subject: Re: Heated Bed Wiki page

Overall though its good to see a wiki page on the heated bed! I can add
what I know when I get to a real computer after the weekend.
On Apr 14, 2012 3:11 AM, "Taylor Alexander" <tlalexan...@gmail.com> wrote:


 
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Jelle Boomstra  
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 More options Apr 14 2012, 7:24 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Sat, 14 Apr 2012 13:24:10 +0200
Local: Sat, Apr 14 2012 7:24 am
Subject: Re: Heated Bed Wiki page

Would using peltier elements be a viable solution? They are horribly
inefficient, but thus work good to produce heat. The cold underside (I
assume a sandwich of alu-peltier-alu) would just be a good bonus to speed
up cooling down when your print is finished. Perhaps that could work with
just passive conduction: switch off the power to the peltiers and the heat
from the top will sink through the peltiers to the cold bottom.
I think I found a nice project for one of our interns :)

On Sat, Apr 14, 2012 at 12:11 PM, Taylor Alexander <tlalexan...@gmail.com>wrote:

--
Met vriendelijke groeten / with kind regards,
Jelle Boomstra

ProtoSpace | FabLab Utrecht

*Make your vision come to life! *

www.protospace.nl


 
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Joergen Geerds  
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 More options Apr 14 2012, 7:50 am
From: Joergen Geerds <jgee...@gmail.com>
Date: Sat, 14 Apr 2012 04:50:13 -0700 (PDT)
Local: Sat, Apr 14 2012 7:50 am
Subject: Re: Heated Bed Wiki page

On Saturday, April 14, 2012 6:02:16 AM UTC-4, Bernhard Kubicek wrote:

> http://wiki.ultimaker.com/Heated_Bed

> In the bottom, there is a reasoning why I think that a aluminium bed is
> better than a glass bed.

Thanks so much for the page/update. good to have all that stuff more in one
place. I am going to expand the heating pad section a bit more once I have
more data, because I think they are superior to PCB heaters (because the
heating elements are encapsulated, and specifically made for this purpose),
and come in many different specs, high and low voltage.

 
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Boman33  
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 More options Apr 14 2012, 8:06 am
From: "Boman33" <Boma...@Vinland.com>
Date: Sat, 14 Apr 2012 08:06:54 -0400
Local: Sat, Apr 14 2012 8:06 am
Subject: RE: Heated Bed Wiki page

If it was not for the cost factor the peltiers would be great.

Instead of just running them off at the end, reverse the polarity and it
will cool the top quickly.

Hmmmm.   I have a few peltiers laying around and a fancy peltier controller
for high power  laser diode cooling that could be used.  One more project..

Bertho

From: Jelle Boomstra   Sent: Saturday, April 14, 2012 07:24

Would using peltier elements be a viable solution? They are horribly
inefficient, but thus work good to produce heat. The cold underside (I
assume a sandwich of alu-peltier-alu) would just be a good bonus to speed up
cooling down when your print is finished. Perhaps that could work with just
passive conduction: switch off the power to the peltiers and the heat from
the top will sink through the peltiers to the cold bottom.  
I think I found a nice project for one of our interns :)


 
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Jelle Boomstra  
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 More options Apr 14 2012, 8:11 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Sat, 14 Apr 2012 14:11:31 +0200
Local: Sat, Apr 14 2012 8:11 am
Subject: Re: Heated Bed Wiki page

yes, peltiers are relatively expensive. But 5 40Watt units should be
plenty, and I think I paid like 25-30 dollar for 5 on ebay. It is not that
expensive I think, and the time gained may compensate for it.

--
Met vriendelijke groeten / with kind regards,
Jelle Boomstra

ProtoSpace | FabLab Utrecht

*Make your vision come to life! *

www.protospace.nl


 
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Kura  
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 More options Apr 15 2012, 1:39 pm
From: Kura <kura...@gmail.com>
Date: Sun, 15 Apr 2012 10:39:31 -0700 (PDT)
Local: Sun, Apr 15 2012 1:39 pm
Subject: Re: Heated Bed Wiki page
I think about it too. But what is max T  available? Some peltiers are
marked 67C delta. So in ideal conditions at room temperature 25C it
gets max t = 93C ( assuming we prevent cold side from cooling below
25C)
Is not enough for ABS ( 110C) or polycarbonat (120C) but good for PLA.
In real life we cannot block cool side from cooling below room t so
actual max t will be lower....

On Apr 14, 3:11 pm, Jelle Boomstra <je...@protospace.nl> wrote:


 
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Jordan Miller  
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 More options Apr 15 2012, 2:40 pm
From: Jordan Miller <jrdn...@gmail.com>
Date: Sun, 15 Apr 2012 14:40:53 -0400
Local: Sun, Apr 15 2012 2:40 pm
Subject: Re: Heated Bed Wiki page
peltiers are not good for extended use. you will get water
condensation on the cold side.

mendel max has the leading heat option (silicone heater with a relay
off the mains). glass is still the best but if you want to heat that
fast you have to get borosilicate glass.

a local hardware store should be able to cut you plate glass for $1
for 8"x8" including labor.

my glass bed has lasted more than 2 years with very high usage (~10-20
hrs per week).

jordan

On Apr 15, 2012, at 1:39 PM, Kura <kura...@gmail.com> wrote:


 
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Bernhard Kubicek  
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 More options Apr 15 2012, 2:43 pm
From: Bernhard Kubicek <bernhard.kubi...@gmail.com>
Date: Sun, 15 Apr 2012 20:43:08 +0200
Local: Sun, Apr 15 2012 2:43 pm
Subject: Re: Heated Bed Wiki page
On 4/15/2012 8:40 PM, Jordan Miller wrote:

> mendel max has the leading heat option (silicone heater with a relay
> off the mains). glass is still the best but if you want to heat that
> fast you have to get borosilicate glass.

It would be awesome if you gave arguments why its the leading heat
option and why glass is the best.

greetings,
  bernhard


 
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Jordan Miller  
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 More options Apr 15 2012, 2:52 pm
From: Jordan Miller <jrdn...@gmail.com>
Date: Sun, 15 Apr 2012 14:52:16 -0400
Local: Sun, Apr 15 2012 2:52 pm
Subject: Re: Heated Bed Wiki page
fastest heat up since it runs off the mains. no PCB to futz with.
glass is best for PLA. no kapton to worry about. literally thousands
of prints off the same surface. the bottom surface is perfectly flat.
you can't get a flatter surface than glass for $1.

ridiculously inexpensive, too.

mendel max has largest heated bed too. so they have researched and
solved slow heat up times at that size.

jordan

On Apr 15, 2012, at 2:44 PM, Bernhard Kubicek


 
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Jelle Boomstra  
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 More options Apr 15 2012, 3:44 pm
From: Jelle Boomstra <je...@protospace.nl>
Date: Sun, 15 Apr 2012 21:44:22 +0200
Local: Sun, Apr 15 2012 3:44 pm
Subject: Re: Heated Bed Wiki page

On Sun, Apr 15, 2012 at 8:40 PM, Jordan Miller <jrdn...@gmail.com> wrote:
> peltiers are not good for extended use. you will get water
> condensation on the cold side.

So? it is not like I really mind what happens on the cold side, as I am
printing on the hot side. The cheap 4dollar peltiers are dipped in silicone
it seems, so I would not expect any problems with that. Do you have any
extended use experience with them?

As for max temperature difference: what happens when I apply more power to
a junction that already has a ~65 degC temperature difference? I think this
power will turn into more heat. The bottom plate may heat up some, but that
is no problem for me.

> my glass bed has lasted more than 2 years with very high usage (~10-20
> hrs per week).

great, I am looking forward to your contributions!

--
Met vriendelijke groeten / with kind regards,
Jelle Boomstra

ProtoSpace | FabLab Utrecht

*Make your vision come to life! *

www.protospace.nl


 
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Boman33  
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 More options Apr 15 2012, 5:15 pm
From: "Boman33" <Boma...@Vinland.com>
Date: Sun, 15 Apr 2012 17:15:25 -0400
Local: Sun, Apr 15 2012 5:15 pm
Subject: RE: Heated Bed Wiki page

The max temperature difference is relating to how cold it optimally can be
reference to the hot side.  If more power is dumped in the IR losses gets
higher and the temperature difference becomes less and everything just gets
hotter.

Bertho

============================


 
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Jordan Miller  
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 More options Apr 15 2012, 5:41 pm
From: Jordan Miller <jrdn...@gmail.com>
Date: Sun, 15 Apr 2012 17:41:55 -0400
Local: Sun, Apr 15 2012 5:41 pm
Subject: Re: Heated Bed Wiki page
lol my contributions were already made. the research is very old but
the results became part of the first MakerBot heated bed :)

you can see the first heated bed here:
http://www.flickr.com/photos/19255751@N00/sets/72157622699768454/

jordan

On Apr 15, 2012, at 3:44 PM, Jelle Boomstra <je...@protospace.nl> wrote:


 
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Joergen Geerds  
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 More options Apr 15 2012, 11:54 pm
From: Joergen Geerds <jgee...@gmail.com>
Date: Sun, 15 Apr 2012 20:54:46 -0700 (PDT)
Local: Sun, Apr 15 2012 11:54 pm
Subject: Re: Heated Bed Wiki page

Can you also share some real-world temp data?

I have a 2mm glass on top of my heater (silicone pad under 3mm alu), and on
my first print attempt, 65-68C top surface temp and 215C PLA temp just
smears the first layer. 225C and 60C produced a bit better results, and my
gut feeling is that 225C (first layer only, then back to 210-215C) and 55C
might be more appropriate (in conjunction with heavy air cooling after the
second layer).

Opinions? Experiences?


 
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Joergen Geerds  
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 More options Apr 16 2012, 12:11 pm
From: Joergen Geerds <jgee...@gmail.com>
Date: Mon, 16 Apr 2012 09:11:32 -0700 (PDT)
Local: Mon, Apr 16 2012 12:11 pm
Subject: Re: Heated Bed Wiki page

On Sunday, April 15, 2012 3:44:22 PM UTC-4, Jelle Boomstra wrote:

> On Sun, Apr 15, 2012 at 8:40 PM, Jordan Miller  wrote:

>> peltiers are not good for extended use. you will get water condensation
>> on the cold side.

> That would be indeed a concern, especially considering how well plywood

can withstand dripping moisture (not at all)

So? it is not like I really mind what happens on the cold side, as I am

> printing on the hot side. The cheap 4dollar peltiers are dipped in silicone
> it seems, so I would not expect any problems with that. Do you have any
> extended use experience with them?
> As for max temperature difference: what happens when I apply more power to
> a junction that already has a ~65 degC temperature difference? I think this
> power will turn into more heat. The bottom plate may heat up some, but that
> is no problem for me.

Since I have no experience with peltiers (other than reading the wiki), I'd
say it would be better to use a more energy efficient and flexible setup:
peltiers have only 5-10% efficiency, while resistive/conductive heating is
much higher, plus resistive heating isn't bound to a 65C delta temp.

 
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Bernhard Kubicek  
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 More options Apr 16 2012, 12:22 pm
From: Bernhard Kubicek <bernhard.kubi...@gmail.com>
Date: Mon, 16 Apr 2012 18:22:06 +0200
Local: Mon, Apr 16 2012 12:22 pm
Subject: Re: Heated Bed Wiki page

since the hot side heats up, and the cold side is not actively cooled, I
would expect that the median temperature of the peltier would rise quick
enough so that the cold side will not reach the dewpoint. Thats because the
cooling power is much lower than the heating power due to the low total
efficiency.
but its just an educated guess.

Bernhard


 
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Taylor Alexander  
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 More options Apr 16 2012, 12:56 pm
From: Taylor Alexander <tlalexan...@gmail.com>
Date: Mon, 16 Apr 2012 09:56:16 -0700
Local: Mon, Apr 16 2012 12:56 pm
Subject: Re: Heated Bed Wiki page

My thoughts on peltier coolers:

They're expensive and not worth it. The local reprap guys all told me that
a heated bed will cool rapidly if you just blast it with a fan. You can't
do that if you're using regular glass but if you are then you can't cool it
rapidly using any method, or it will break. Also, you can't reverse the
current in the peltier's without a different circuit on the RAMPS, which
means more wiring.

Also, if you have a peltier that has saturated with heat, reversing the
current probably won't do a damn thing to cool it. Current applied to a
peltier will first cool one side and heat the other, but eventually the
inefficiency takes over and both sides heat up (I'm not an expert but I've
played with them). Then if you reverse current, I don't think anything
would change - it would still be oversaturated and the inefficiency of it
would just cause it to stay hot.

You can improve the cooling of a peltier with a fan, but then you have to
mount a bunch of fans under your heated bed and that takes up space, and is
even more expensive and takes even more wiring. And meanwhile a single fan
blowing on top of the bed would probably work just as well.

So for this application, the peltier's would act mostly as really
overpriced resistors and probably aren't worth it.

-Taylor

On Mon, Apr 16, 2012 at 9:22 AM, Bernhard Kubicek <


 
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Joergen Geerds  
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 More options Apr 17 2012, 10:37 am
From: Joergen Geerds <jgee...@gmail.com>
Date: Tue, 17 Apr 2012 07:37:23 -0700 (PDT)
Local: Tues, Apr 17 2012 10:37 am
Subject: Re: Heated Bed Wiki page

On Sunday, April 15, 2012 11:54:46 PM UTC-4, Joergen Geerds wrote:

> Can you also share some real-world temp data?

> I have a 2mm glass on top of my heater (silicone pad under 3mm alu), and
> on my first print attempt, 65-68C top surface temp and 215C PLA temp just
> smears the first layer. 225C and 60C produced a bit better results, and my
> gut feeling is that 225C (first layer only, then back to 210-215C) and 55C
> might be more appropriate (in conjunction with heavy air cooling after the
> second layer).

> Opinions? Experiences?

nothing?

 
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Kura  
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 More options Apr 21 2012, 10:39 am
From: Kura <kura...@gmail.com>
Date: Sat, 21 Apr 2012 07:39:42 -0700 (PDT)
Local: Sat, Apr 21 2012 10:39 am
Subject: Re: Heated Bed Wiki page
I can wait  when heating up but for some reasons I want to cold down
fast. How long do you wait for unsticking after bed turnd off?

Yuri

On Apr 15, 9:40 pm, Jordan Miller <jrdn...@gmail.com> wrote:


 
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Jordan Miller  
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 More options Apr 21 2012, 11:27 am
From: Jordan Miller <jrdn...@gmail.com>
Date: Sat, 21 Apr 2012 11:27:31 -0400
Local: Sat, Apr 21 2012 11:27 am
Subject: Re: Heated Bed Wiki page
because glass changes it's adhesive properties with temp you can
always have the bed hover at a temp in between crazy firm attachment
and unattached.

55 C is an optimal temp for my heated bed. it is hot enough that PLA
sticks well. when the print is done the bed is already cold enough at
55 that after 1 min of fan blowing on the part I can manually twist
off the printed part.

you can't get faster than that with any bed surface.

some people also make their glass plate removable. if you have a glass
quick release you can blow a fan directly on the underside of the
part. you will hear the 'crack crack crack' sound of the part
detaching.

jordan

On Apr 21, 2012, at 10:39 AM, Kura <kura...@gmail.com> wrote:


 
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Joergen Geerds  
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 More options Apr 21 2012, 12:14 pm
From: Joergen Geerds <jgee...@gmail.com>
Date: Sat, 21 Apr 2012 09:14:05 -0700 (PDT)
Local: Sat, Apr 21 2012 12:14 pm
Subject: Re: Heated Bed Wiki page

So far, in my experiments, the first layer sticks between 55 and 70C
(official glass transition temp of PLA is 58C), starting with infill, then
outlines, and printing pretty slow (20mm/s?) for the first layer... I leave
the fan on right from the start. de-sticking happens at exactly 37C
(crackle crack sound)

 
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Taylor Alexander  
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 More options Apr 21 2012, 6:01 pm
From: Taylor Alexander <tlalexan...@gmail.com>
Date: Sat, 21 Apr 2012 15:01:15 -0700
Local: Sat, Apr 21 2012 6:01 pm
Subject: Re: Heated Bed Wiki page

Also if you use borosilicate glass you can blast it with an auxiliary fan
when the print is over and I hear it will cool super fast. Haven't tried
that myself but I will if I decide I don't like the wait!

Joergen, about how long does it take from print end to 37C?


 
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Joergen Geerds  
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 More options Apr 21 2012, 6:12 pm
From: Joergen Geerds <jgee...@gmail.com>
Date: Sat, 21 Apr 2012 15:12:07 -0700 (PDT)
Local: Sat, Apr 21 2012 6:12 pm
Subject: Re: Heated Bed Wiki page

On Saturday, April 21, 2012 6:01:15 PM UTC-4, Taylor wrote:

> Also if you use borosilicate glass you can blast it with an auxiliary fan
> when the print is over and I hear it will cool super fast. Haven't tried
> that myself but I will if I decide I don't like the wait!

> Joergen, about how long does it take from print end to 37C?

I can blast the $2 2mm glass sheet full throttle with the fans, no problem
so far.
If you take the glass off the heater, and set it aside, it cools down in
about 2-5min, depending on the print size. if you leave it on the heater,
and all 3 things need to cool down, it'll take 5-15 min, depending on the
heat capacity of your system, and the cooling it receives.

 
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Jordan Miller  
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 More options Apr 21 2012, 6:13 pm
From: Jordan Miller <jrdn...@gmail.com>
Date: Sat, 21 Apr 2012 18:13:30 -0400
Local: Sat, Apr 21 2012 6:13 pm
Subject: Re: Heated Bed Wiki page

you don't need borosilicate glass. plate glass works fantastically and is
not as fragile as people are suggesting. and the cost is $1.

jordan

On Apr 21, 2012, at 6:12 PM, Joergen Geerds <jgee...@gmail.com> wrote:

On Saturday, April 21, 2012 6:01:15 PM UTC-4, Taylor wrote:

> Also if you use borosilicate glass you can blast it with an auxiliary fan
> when the print is over and I hear it will cool super fast. Haven't tried
> that myself but I will if I decide I don't like the wait!

> Joergen, about how long does it take from print end to 37C?

I can blast the $2 2mm glass sheet full throttle with the fans, no problem
so far.
If you take the glass off the heater, and set it aside, it cools down in
about 2-5min, depending on the print size. if you leave it on the heater,
and all 3 things need to cool down, it'll take 5-15 min, depending on the
heat capacity of your system, and the cooling it receives.

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