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Rbuilder1  
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 More options Nov 7 2012, 7:21 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Wed, 7 Nov 2012 04:21:31 -0800 (PST)
Local: Wed, Nov 7 2012 7:21 am
Subject: Making the Ultimaker+

Now that I have enough experience of the standard Ultimaker, I really want
to rebuild my Ultimaker to a Ultimaker+ with a Z length of about 50cm.
The only thing missing is the Trapezium thread for the Z-axis, where can I
buy an exact same but longer version ?

I have a special project that needs the extra hight, It needs to be solid
one piece print, and I don't want to spend time glueing parts together [image:
:)]


 
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Jelle Boomstra  
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 More options Nov 7 2012, 7:30 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Wed, 7 Nov 2012 13:30:21 +0100
Local: Wed, Nov 7 2012 7:30 am
Subject: Re: Making the Ultimaker+

To get that to work properly, you would do best to upscale the Z-platform
with bigger rails/shafts, which means more mods to the drawings.
The trapezium thread is just a 12x3mm, It does not matter much where you
buy it I guess. We bought the thread for ours at 'Metalbau Pietrzak', but
just find a supplier locally.

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Rbuilder1  
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 More options Nov 7 2012, 8:16 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Wed, 7 Nov 2012 05:16:28 -0800 (PST)
Local: Wed, Nov 7 2012 8:16 am
Subject: Re: Making the Ultimaker+

Thanks for the quick answer :)
But do I need left or right turning ?

Some parts will be beefed op where necessary, and the sides made of 10mm materials.
And will cut the parts on my own CNC machine.

I am working on the drawings right now, and hope to finish soon.


 
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Taylor Alexander  
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 More options Nov 7 2012, 8:25 am
From: Taylor Alexander <tlalexan...@gmail.com>
Date: Wed, 7 Nov 2012 05:25:28 -0800
Local: Wed, Nov 7 2012 8:25 am
Subject: Re: Making the Ultimaker+

Honestly if you're going to build a new printer and you need a tall build
height I'd just recommend building a Rostock. 16" of Z by default.
On Nov 7, 2012 5:16 AM, "Rbuilder1" <rbuild...@gmail.com> wrote:


 
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Jelle Boomstra  
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 More options Nov 7 2012, 8:32 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Wed, 7 Nov 2012 14:32:14 +0100
Local: Wed, Nov 7 2012 8:32 am
Subject: Re: Making the Ultimaker+

Taylor is right: if you are making changes as substantial as upping the
material size, production and fastener technique and size, then you are in
effect designing a new printer. Not impossible, but I don't think you will
be finished this afternoon...

On Wed, Nov 7, 2012 at 2:25 PM, Taylor Alexander <tlalexan...@gmail.com>wrote:

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Rbuilder1  
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 More options Nov 7 2012, 8:58 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Wed, 7 Nov 2012 05:58:05 -0800 (PST)
Local: Wed, Nov 7 2012 8:58 am
Subject: Re: Making the Ultimaker+

I know this will take some time to build, but I need the materials to
finish the cad drawings so I can cut the pieces.
and I think, with not much adjustment, can use 90% of the ultimaker parts I
already have :)

so..left or right turning trapezium thread ? :)

Op woensdag 7 november 2012 14:32:20 UTC+1 schreef Jelle Boomstra het
volgende:


 
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Jelle Boomstra  
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 More options Nov 7 2012, 9:15 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Wed, 7 Nov 2012 15:14:56 +0100
Local: Wed, Nov 7 2012 9:14 am
Subject: Re: Making the Ultimaker+

eh, 'the regular'? You have a UM yourself, don't you?

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Rbuilder1  
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 More options Nov 7 2012, 9:31 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Wed, 7 Nov 2012 06:31:33 -0800 (PST)
Local: Wed, Nov 7 2012 9:31 am
Subject: Re: Making the Ultimaker+

Ha ! :), off course, I am a proud owner of an Ultimaker,
http://hooverae.com/upload/files/260212/9397415.jpeg
http://m.youtube.com/watch?feature=plcp&v=E3V7u3GUv1U (my latest print)

I'll have to wait to get home to see wich way it turns, never thought about it :lol
I'm boring my a** off at work, and thought to do some research on it


 
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Kura  
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 More options Nov 8 2012, 8:45 am
From: Kura <kura...@gmail.com>
Date: Thu, 8 Nov 2012 05:45:23 -0800 (PST)
Local: Thurs, Nov 8 2012 8:45 am
Subject: Re: Making the Ultimaker+

As I know, nobody proved Rostock print quality compareable to Ultimaker
Any good photo of 0.1мм layer printing and /or maximum height single flat
wall ?


 
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Rbuilder1  
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 More options Nov 8 2012, 8:51 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Thu, 8 Nov 2012 05:51:57 -0800 (PST)
Local: Thurs, Nov 8 2012 8:51 am
Subject: Re: Making the Ultimaker+

<http://www.hooverae.com/upload/files/081112/1929590.jpeg>
Still working on the drawings, but it is the hight I want, and I still need
to draw the thicker side panels, and new Z-level bearings.
I got my eye on some bearings with supported rods, to account for movement
lengthwise, this means that I will have to do a small redesign of the print
bed.

If you have problems with me putting the name "Ultimaker+" on it let me
know :)
it still will be 95% made from my own Ultimaker.


 
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Daid  
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 More options Nov 8 2012, 10:30 am
From: Daid <daid...@gmail.com>
Date: Thu, 8 Nov 2012 07:30:40 -0800 (PST)
Local: Thurs, Nov 8 2012 10:30 am
Subject: Re: Making the Ultimaker+

Ultimaker is a trademark. I don't think it's a problem if you put it on
your own machine like that. But please release the drawings without the
text on it, to avoid confusion.


 
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Jelle Boomstra  
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 More options Nov 8 2012, 10:33 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Thu, 8 Nov 2012 16:33:51 +0100
Local: Thurs, Nov 8 2012 10:33 am
Subject: Re: Making the Ultimaker+

If you don't already have bearings on order, get long ones with a flange
and mount your platform directly to this flange. Build it out of 5mm
aluminium sheet or thicker. If you design it right, you can mill the actual
building platform from the same sheet as the part that connects to the
bearings. Do some trickery with 3 tabs to make the platform adjustable as
you will need to level it. Mill the alu sheet flat as well, there always
seems to be a slight warp in there.

I think the conclusion from earlier discussions was that you need at least
16mm with supported rod, but this was for our length (96cm). Do not support
the top end of the leadscrew!

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Rbuilder1  
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 More options Nov 8 2012, 10:46 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Thu, 8 Nov 2012 07:46:01 -0800 (PST)
Local: Thurs, Nov 8 2012 10:46 am
Subject: Re: Making the Ultimaker+

Thats funny, I just ordered the bearings minutes ago :)
it's 4 blocks on two supported rail mounts, and will be attached to the
back, and I will make the platform with the same adjustment as the
original, with springs.

I plan to use 10mm Acrylic, I still have a lot of it, it will be sturdy
enough, and I really like the see through effect I have now :)
and I'm even thinking about reusing the inner sections of the transparent
panels, that will be milled out, and use these as doors, if I plan to do a
hotbox !

Op donderdag 8 november 2012 16:33:53 UTC+1 schreef Jelle Boomstra het
volgende:


 
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Jelle Boomstra  
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 More options Nov 8 2012, 11:08 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Thu, 8 Nov 2012 17:08:21 +0100
Local: Thurs, Nov 8 2012 11:08 am
Subject: Re: Making the Ultimaker+

A hotbox that will make the box hot and soft? :)

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Taylor Alexander  
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 More options Nov 8 2012, 5:11 pm
From: Taylor Alexander <tlalexan...@gmail.com>
Date: Thu, 8 Nov 2012 14:11:25 -0800
Local: Thurs, Nov 8 2012 5:11 pm
Subject: Re: Making the Ultimaker+

A bit late to reply, but I wanted to add that part of the reason I
suggested a Rostock is that in general they're much easier to build than an
Ultimaker. And if you did build a Rostock you could keep your current
Ultimaker intact rather than cannibalize it.

You'd have to search the Rostock mailing list, but people have gotten great
prints from them.
On Nov 8, 2012 8:08 AM, "Jelle Boomstra" <je...@protospace.nl> wrote:


 
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Rbuilder1  
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 More options Nov 9 2012, 6:11 am
From: Rbuilder1 <rbuild...@gmail.com>
Date: Fri, 9 Nov 2012 03:11:11 -0800 (PST)
Local: Fri, Nov 9 2012 6:11 am
Subject: Re: Making the Ultimaker+

Hmm, while thinking about it, that would also mean, closing off the top,
and that would need a pretty high lid...
so, probably not going to do it :)

I save the cutout parts if I change my mind later on.

Op donderdag 8 november 2012 17:08:22 UTC+1 schreef Jelle Boomstra het
volgende:


 
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Robot builder  
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 More options Jan 2, 9:03 am
From: Robot builder <rbuild...@gmail.com>
Date: Wed, 2 Jan 2013 15:03:39 +0100
Local: Wed, Jan 2 2013 9:03 am
Subject: Re: Making the Ultimaker+

After some time, I started back on my Ultimaker+ build,
I received all the necessary parts I need, and I made the 3D drawing to
match the parts I have,
so I can CNC the case parts.

The outer shape is already cut, and only need all the mounting holes and
openings.
http://dl.dropbox.com/u/8108870/Ultimaker%2B1s.jpg

  Ultimaker+1s.jpg
96K Download

 
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Jelle Boomstra  
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 More options Jan 2, 10:02 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Wed, 2 Jan 2013 16:02:58 +0100
Local: Wed, Jan 2 2013 10:02 am
Subject: Re: Making the Ultimaker+

Since you did not cut the insides yet, I would advise you to increase the
dimension of the Z-rails. At 12mm it is just fine for the normal size, but
at increased length it will be too flexible. As you'd need to redesign the
Z-stage then to accommodate the larger size, I'd skip that and go with a
flanged long bearing setup that you screw a platform to.
On our long machine with 12mm rails a 3mm ridge stays visible, despite all
the stuff we tried to counter it (=do not fix the leadscrew at the top). I
hope that helps?

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Boman33  
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 More options Jan 2, 10:24 am
From: "Boman33" <Boma...@Vinland.com>
Date: Wed, 2 Jan 2013 10:24:40 -0500
Local: Wed, Jan 2 2013 10:24 am
Subject: RE: Making the Ultimaker+

Jelle,

Did you try to fix the far end and either using a slightly flexible coupling
at the motor end or slightly "rubber mount" the stepper.  Often the problem
is caused by the rigid motor-shaft coupling.  Commercial equipment would
have a separate bearing at the motor end and a flexible coupling motor to
shaft.

Bertho

From:  Jelle Boomstra   Sent: Wednesday, January 02, 2013 10:03

Since you did not cut the insides yet, I would advise you to increase the
dimension of the Z-rails. At 12mm it is just fine for the normal size, but
at increased length it will be too flexible. As you'd need to redesign the
Z-stage then to accommodate the larger size, I'd skip that and go with a
flanged long bearing setup that you screw a platform to.
On our long machine with 12mm rails a 3mm ridge stays visible, despite all
the stuff we tried to counter it (=do not fix the leadscrew at the top). I
hope that helps?


 
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Jelle Boomstra  
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 More options Jan 2, 11:10 am
From: Jelle Boomstra <je...@protospace.nl>
Date: Wed, 2 Jan 2013 17:10:54 +0100
Local: Wed, Jan 2 2013 11:10 am
Subject: Re: Making the Ultimaker+

the coupling is a rigid one, the same as the normal UM issue. We could have
supported it in rubber washers, that is something we did not do yet. The
coupling will probably introduce some bend when you tighten the screws. But
the rails are way too flexible at this length if you can move them with
some gentle pressure.

--
*Jelle Boomstra*
Lab Manager
Stichting ProtoSpace

*Bezoekadres: Nijverheidsweg 16B, Utrecht
Postadres: Postbus 10152, 3505 AC Utrecht*
*T *+31 (0)30 223 08 75 | *E *je...@protospace.nl | *W *www.protospace.nl
*open inloop: dinsdag middag + donderdag*


 
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Robot builder  
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 More options Jan 2, 11:49 am
From: Robot builder <rbuild...@gmail.com>
Date: Wed, 2 Jan 2013 17:49:24 +0100
Local: Wed, Jan 2 2013 11:49 am
Subject: Re: Making the Ultimaker+

I already accounted for the Z-rails wiggle, and ordered two supported rails
(see pic)
this will be steady enough, and still run smooth.

The Z-stage will be redone, but still the same kind of design as the
Ultimaker.
I learned that the Z-stage should have some wiggle room, and that will be
the same.

https://dl.dropbox.com/u/8108870/DSC01592.JPG

  DSC01592.JPG
100K Download

 
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Kristof  
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 More options Jan 2, 1:50 pm
From: Kristof <xone...@gmail.com>
Date: Wed, 2 Jan 2013 10:50:11 -0800 (PST)
Local: Wed, Jan 2 2013 1:50 pm
Subject: Re: Making the Ultimaker+

Where did you order those linear bearings & rods?


 
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Jeremie Francois  
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 More options Jan 2, 2:48 pm
From: Jeremie Francois <jeremie.franc...@gmail.com>
Date: Wed, 2 Jan 2013 11:48:03 -0800 (PST)
Local: Wed, Jan 2 2013 2:48 pm
Subject: Re: Making the Ultimaker+

Your big rails seems very sturdy, else I would have tried a third vertical
rod on the front side, as it could help a lot stabilizing the bed (3 rails).


 
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Joris [van Tubergen]  
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 More options Jan 2, 2:49 pm
From: "Joris [van Tubergen]" <rooiejo...@gmail.com>
Date: Wed, 2 Jan 2013 20:49:36 +0100
Local: Wed, Jan 2 2013 2:49 pm
Subject: Re: Making the Ultimaker+

in NL we have a source: stappenmotor.nl....
[but i think you can find something similar in every area...]

cheers\joris


 
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Kristof  
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 More options Jan 3, 1:43 am
From: Kristof <xone...@gmail.com>
Date: Wed, 2 Jan 2013 22:43:46 -0800 (PST)
Local: Thurs, Jan 3 2013 1:43 am
Subject: Re: Making the Ultimaker+

Thanks for the link, seems like whatever money is saved on the website is
cut in price for the parts :-)

Op woensdag 2 januari 2013 20:49:36 UTC+1 schreef Joris van Tubergen het
volgende:


 
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