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Oz  
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 More options Mar 19 2012, 8:03 pm
From: Oz <ozpo...@gmail.com>
Date: Mon, 19 Mar 2012 17:03:19 -0700
Local: Mon, Mar 19 2012 8:03 pm
Subject: Bar/Tube stock vendor recommendations?

Hi Guys -

Starting to do some bike hacking. Are there any recommendations on where to
source bar and tube stock in town? Any luck with particular ebay vendors?

TIA -

Mike


 
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shawn looker  
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 More options Mar 19 2012, 8:04 pm
From: shawn looker <e...@curs.es>
Date: Mon, 19 Mar 2012 17:04:35 -0700
Local: Mon, Mar 19 2012 8:04 pm
Subject: Re: [synshop] Bar/Tube stock vendor recommendations?

Totally not helpful, but I read that as "Bar/Tube Sock vendor
recommendations".

I was totally interested in what kind of tube sock hacking you were doing.

shawn


 
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BillT  
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 More options Mar 19 2012, 10:12 pm
From: BillT <btomiy...@gmail.com>
Date: Mon, 19 Mar 2012 19:12:17 -0700 (PDT)
Local: Mon, Mar 19 2012 10:12 pm
Subject: Re: Bar/Tube stock vendor recommendations?
This totally depends on how much stock you want to buy, what kind and
how much you are willing to pay.  Are you looking for aluminum or
steel tubing?  If the vendor doesn't stock it, they can order most
anything.  Also, raw materials usually come in longer lengths (i.e.
20') and there is a "cut" fee if you need it shorter.  Ask so you can
budget.  If you only need shorter pieces, places like OnlineMetals.com
are good and have decent shipping costs.  Andrew B, who put on the
machine shop class recently, picked up his metal from Amazon.com.
With the free shipping, it was a pretty good deal.  Having said that,
Curtis Steel will probably have what you need locally.  Here is a link
to their website:

http://www.curtissteel.com/

I've dealt with them in the past and they are pricey on small
quantities.  It may be a wash with ordering online and adding
shipping.  I'd love to see what you're building.  I was thinking about
building a tadpole recumbent trike sometime in the future.  Is anybody
else doing any bike hacking?

--BillT

On Mar 19, 5:03 pm, Oz <ozpo...@gmail.com> wrote:


 
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Mark J. Koch  
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 More options Mar 19 2012, 11:18 pm
From: "Mark J. Koch" <m...@maehem.com>
Date: Mon, 19 Mar 2012 20:18:50 -0700
Local: Mon, Mar 19 2012 11:18 pm
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

http://www.mcmaster.com is not local but they usually ship stuff out of
los angeles area in a couple days and have pretty low shipping rates.

Mark

On 3/19/12 7:12 PM, BillT wrote:


 
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shawn looker  
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 More options Mar 19 2012, 11:23 pm
From: shawn looker <e...@curs.es>
Date: Mon, 19 Mar 2012 20:23:48 -0700
Local: Mon, Mar 19 2012 11:23 pm
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

I'd definitely like to do some bike hacking, but I don't know the first
place to start.  I'd definitely be interesting in learning though if anyone
wanted to show us noobs some stuff.  I can't imagine I'm the only person
interested but without the know how?

shawn

On Mon, Mar 19, 2012 at 8:18 PM, Mark J. Koch <m...@maehem.com> wrote:


 
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Mike Osborne  
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 More options Mar 19 2012, 11:38 pm
From: Mike Osborne <mikeosbo...@techie.com>
Date: Mon, 19 Mar 2012 20:38:27 -0700
Local: Mon, Mar 19 2012 11:38 pm
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

Thanks for the lead, Bill.

I'm just starting also. I just moved into my new house last month and
finished setting up my workshop this weekend. So now I'm itching to weld
something!

I bought a few plans from atomiczombie.com. I thought I'd build the
cyclebully trailer as a first project:

Assuming that goes well, my summer project will likely be the Kyoto tandem
trike:

Anyone that wants to come by while I flail around in the shop is welcome. :)

Mike


 
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Krismon ongbongan  
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 More options Mar 20 2012, 12:18 am
From: Krismon ongbongan <kris...@ongbongan.com>
Date: Mon, 19 Mar 2012 21:18:46 -0700
Local: Tues, Mar 20 2012 12:18 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

If you're looking to do a "standard" bike read on.. recumbents or otherwise
ignore this email. :)

<commercial break>
I might be convinced to part with my extra set of Dedacciai chromoly double
butted tubes. Complete for a whole set - head, top, seat, & down tubes,
seat & chain stays.  I don't remember if I have dropouts though. No Bottom
bracket.

Strong enough for mountain bike. long enough for road bike. fillet braze or
TIG weld. Will build a sub 5lb. frame.

Also have extra uncarved Pacenti lugs (including lugged bottom bracket -
english thread) for a road/track bike for silver brazing.. I don't remember
the geometry, might be stamped on them.
</commercial break>

Now that the commercial is over, I wouldn't recommend tube stock for
building bikes, too heavy. But really depends on what you're building.. A
"standard" road or mountain bike can be built with less than $100 in decent
tubes (think top of the line steel frame from the mid-90's).

I would recommend henry james for bike frame parts.
http://www.henryjames.com/price10.pdf

Kris.


 
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BillT  
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 More options Mar 20 2012, 12:34 am
From: BillT <btomiy...@gmail.com>
Date: Mon, 19 Mar 2012 21:34:58 -0700 (PDT)
Local: Tues, Mar 20 2012 12:34 am
Subject: Re: Bar/Tube stock vendor recommendations?
The Kyoto Tandem looks like a sweet ride!  Most of the frame looks
like thin wall square tubing.  You might be able to recycle some junk
bikes for the rest of the parts.  BTW, welding in our 112F summers is
not fun.  I usually save my welding projects for the other 4 months of
the year.  Wasn't there talk about doing a bike exchange out of the
new space when it's ready?

--BillT

On Mar 19, 8:38 pm, Mike Osborne <mikeosbo...@techie.com> wrote:


 
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shawn looker  
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 More options Mar 20 2012, 3:08 am
From: shawn looker <e...@curs.es>
Date: Tue, 20 Mar 2012 00:08:18 -0700
Local: Tues, Mar 20 2012 3:08 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

If one was to want to become involved, is there a "bike building for
dummies"? ;)

shawn


 
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Mike Osborne  
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 More options Mar 20 2012, 10:13 am
From: Mike Osborne <mikeosbo...@techie.com>
Date: Tue, 20 Mar 2012 07:13:23 -0700
Local: Tues, Mar 20 2012 10:13 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

I'm new to all this too, Shawn. My experience with this sort of stuff is to
just dive in, accept that mistakes will be made, and improve as you go
along.

 - I've never welded before, so I read the welding book in /usr/lib,
watched some videos on youtube and atomiczombie. Everything I read says
it's simply a matter of practice. I acquired this
<http://www.harborfreight.com/80-amp-inverter-arc-welder-91110.html>HF
welder last weekend on sale, so now I'm ready to practice.

 - I never really did much in the way of bicycle maintenance, so I just
watched some videos. atomiczombie has some good free videos on how to chop
a donor frame up, save the usable parts, and disassemble the bearings from
the head tube and crank tube, etc. It all seems pretty straight forward.

 - I picked up Bicycle Builder's
Bonanza<http://www.amazon.com/Atomic-Zombies-Bicycle-Builders-Bonanza/dp/0071...>off
Amazon. Good introductory bike hacking material and 7 or 8 bike plans
to boot.

So I'm just a noob too, but this is a pretty approachable hobby. Lots of
good info out there; just dive in!

Mike


 
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Pauls Mule  
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 More options Mar 20 2012, 12:35 pm
From: Pauls Mule <pauls.m...@gmail.com>
Date: Tue, 20 Mar 2012 09:35:00 -0700
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

I prefer the 25"
http://www.skatersocks.com/25inchsocks.html

On Tue, Mar 20, 2012 at 7:13 AM, Mike Osborne <mikeosbo...@techie.com>wrote:


 
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Pauls Mule  
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 More options Mar 20 2012, 12:35 pm
From: Pauls Mule <pauls.m...@gmail.com>
Date: Tue, 20 Mar 2012 09:35:41 -0700
Local: Tues, Mar 20 2012 12:35 pm
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

We should totally get some logo'd out tube socks for Syn Shop peeps!


 
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BillT  
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 More options Mar 20 2012, 12:51 pm
From: BillT <btomiy...@gmail.com>
Date: Tue, 20 Mar 2012 09:51:34 -0700 (PDT)
Local: Tues, Mar 20 2012 12:51 pm
Subject: Re: Bar/Tube stock vendor recommendations?
I'm not sure that an arc welder is the appropriate tool for thin-wall
tubing.  If you have any gas welding experience, brazing or silver
brazing might be a better choice.  Getting the arc welder to a low
enough setting to keep it from blowing a hole in the tubing may be
your biggest challenge (or high enough to make a solid weld without
heat distortion).  Definitely practice a lot before committing to
welding your final frame and keep notes on what settings work best
with different thicknesses of steel.  I have a cheat sheet taped to my
MIG welder so I don't have to re-discover the right settings every
time.  Have fun playing!

--BillT

On Mar 20, 7:13 am, Mike Osborne <mikeosbo...@techie.com> wrote:


 
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shawn looker  
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 More options Mar 20 2012, 2:43 pm
From: shawn looker <e...@curs.es>
Date: Tue, 20 Mar 2012 11:43:26 -0700
Local: Tues, Mar 20 2012 2:43 pm
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

It may not be the best, but from what I've read it seems to be the
easiest...

Where's a good place to get scrap steel to test welds on?


 
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Mark J. Koch  
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 More options Mar 20 2012, 3:12 pm
From: "Mark J. Koch" <m...@maehem.com>
Date: Tue, 20 Mar 2012 12:12:48 -0700
Local: Tues, Mar 20 2012 3:12 pm
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

You might ask a few of the local fabrication shops.

I know of:

RSFab http://rsfab.com/ and

FabTech
http://www.fabtech.com/contactus.html

I would call and ask nicely.  Let them know you are just a hobbyist
looking for a few pounds of some scrap to practice with.

Mark

On 3/20/12 11:43 AM, shawn looker wrote:


 
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BillT  
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 More options Mar 20 2012, 3:19 pm
From: BillT <btomiy...@gmail.com>
Date: Tue, 20 Mar 2012 12:19:37 -0700 (PDT)
Local: Tues, Mar 20 2012 3:19 pm
Subject: Re: Bar/Tube stock vendor recommendations?
Curtis Steel sells cutoffs for $0.55/lb or you can ask around.  A lot
of people have pieces of scrap or junk that can be repurposed into a
welding lab experiment.  Scrounging works too.  Just make sure you
clean off all the rust before you start welding or it can be very
frustrating, especially with arc welding.  Also avoid anything that is
galvanized.  Zinc fumes are toxic.

--BillT

On Mar 20, 11:43 am, shawn looker <e...@curs.es> wrote:


 
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Shawn Bever  
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 More options Mar 21 2012, 1:37 am
From: Shawn Bever <shawn.be...@gmail.com>
Date: Tue, 20 Mar 2012 22:37:48 -0700
Local: Wed, Mar 21 2012 1:37 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?
Hi Everyone,

What sort of material are you planning to use Mike?  The most common
choices include mild steel (fairly easy to bend, fabricate and weld, but
heavy), 4130 Chromoly steel (very strong and light, but more difficult
to bend and fabricate) and large -diameter aluminium (6061 is a popular
allow, very light, fairly easy to bend and fabricate, but can have
problems with fatigue).  With 6061 aluminium, I would recommend using a
heat-treated stock, T4 is pretty good if bending/forming (tubing/sheet)
and T6 can be used for parts that are to be machined.  In my experience,
T6 does not bend well, so I wouldn't recommend T6 for tubing that needs
to be bent.

I've had the idea of building a tandem 3 or 4 wheeler for a few years.  
Before my vision got really bad I used to cycle on a daily basis.  I
estimate that I pedaled over 25,000 miles in the years 1980 through
1987, when I finally got off of the bike for good.  I own a Santana
tandem, but I have yet to find a riding partner.  My girlfriend has a
medical condition that affects her sense of balance, which is how I came
to the idea of a 3 or 4 wheeled tandem.

Shawn

On 3/19/2012 7:12 PM, BillT wrote:
 > This totally depends on how much stock you want to buy, what kind and
 > how much you are willing to pay.  Are you looking for aluminum or
 > steel tubing?  If the vendor doesn't stock it, they can order most
 > anything.  Also, raw materials usually come in longer lengths (i.e.
 > 20') and there is a "cut" fee if you need it shorter.  Ask so you can
 > budget.  If you only need shorter pieces, places like OnlineMetals.com
 > are good and have decent shipping costs.  Andrew B, who put on the
 > machine shop class recently, picked up his metal from Amazon.com.
 > With the free shipping, it was a pretty good deal.  Having said that,
 > Curtis Steel will probably have what you need locally.  Here is a link
 > to their website:
 >
 > http://www.curtissteel.com/
 >
 > I've dealt with them in the past and they are pricey on small
 > quantities.  It may be a wash with ordering online and adding
 > shipping.  I'd love to see what you're building.  I was thinking about
 > building a tadpole recumbent trike sometime in the future.  Is anybody
 > else doing any bike hacking?
 >
 > --BillT
 >
 > On Mar 19, 5:03 pm, Oz <ozpo...@gmail.com> wrote:
 >> Hi Guys -
 >>
 >> Starting to do some bike hacking. Are there any recommendations on
where to
 >> source bar and tube stock in town? Any luck with particular ebay
vendors?
 >>
 >> TIA -
 >>
 >> Mike


 
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Shawn Bever  
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 More options Mar 21 2012, 1:42 am
From: Shawn Bever <shawn.be...@gmail.com>
Date: Tue, 20 Mar 2012 22:42:01 -0700
Local: Wed, Mar 21 2012 1:42 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

Mike, I'm definitely interested in the trike.

Shawn

On 3/19/2012 8:38 PM, Mike Osborne wrote:


 
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Shawn Bever  
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 More options Mar 21 2012, 1:58 am
From: Shawn Bever <shawn.be...@gmail.com>
Date: Tue, 20 Mar 2012 22:58:47 -0700
Local: Wed, Mar 21 2012 1:58 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?
I agree with Bill on this.  Brazing requires less heat, which translates
into less fatigue of the metal adjacent to the weld, while still getting
a nice strong result.

Shawn

On 3/20/2012 9:51 AM, BillT wrote:


 
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Brian Munroe  
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 More options Mar 21 2012, 2:10 am
From: Brian Munroe <brian.e.mun...@gmail.com>
Date: Tue, 20 Mar 2012 23:10:01 -0700
Local: Wed, Mar 21 2012 2:10 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

On Tue, Mar 20, 2012 at 10:58 PM, Shawn Bever <shawn.be...@gmail.com> wrote:

> I agree with Bill on this.  Brazing requires less heat, which translates
> into less fatigue of the metal adjacent to the weld, while still getting a
> nice strong result.

Hey guys, I too am really excited about building bikes.  I have bought
a few of the Atomic Zombie plans and have an old BMX bike I was going
to chop up and build a SpinCycle [1] out of.

It seems like there is quite a few people interested in this, so I
propose that we have a bike building / metal working meeting in the
next few weeks.  Anyone up for getting together Sunday Apr 1st at SYN
Shop?

I'm totally out of practice with using any kind of welding, but I have
a wire-feed and a small oxy-acetylene rig that I have been jones'n to
learn how to braze with.

Krux, are you going to be around on Apr 1st?  Can we use the space?
If not, we can certainly make other arrangements.

-- brian

[1] - http://www.youtube.com/watch?v=_Dv3gxut3Oc


 
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T-Storm  
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 More options Mar 21 2012, 3:30 am
From: T-Storm <j.a.boer...@gmail.com>
Date: Wed, 21 Mar 2012 00:30:24 -0700 (PDT)
Local: Wed, Mar 21 2012 3:30 am
Subject: Re: Bar/Tube stock vendor recommendations?
I passed a steel fab place on Main earlier today, in between city hall
and the strip somewhere. They might have some scrap.

On Mar 19, 5:03 pm, Oz <ozpo...@gmail.com> wrote:


 
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shawn looker  
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 More options Mar 21 2012, 9:53 am
From: shawn looker <e...@curs.es>
Date: Wed, 21 Mar 2012 06:53:56 -0700
Local: Wed, Mar 21 2012 9:53 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

I'm definitely up for that, Brian.
On Mar 20, 2012 11:10 PM, "Brian Munroe" <brian.e.mun...@gmail.com> wrote:


 
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Krux  
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 More options Mar 21 2012, 10:18 am
From: Krux <k...@thcnet.net>
Date: Wed, 21 Mar 2012 07:18:04 -0700
Local: Wed, Mar 21 2012 10:18 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

While i'd also like to be involved, that weekend is not good for me.

perl -e 's==UBER?=+y[:-o]}(;->\n{q-yp-y+k}?print:??;-p#)'

Brian Munroe <brian.e.mun...@gmail.com> wrote:
On Tue, Mar 20, 2012 at 10:58 PM, Shawn Bever <shawn.be...@gmail.com> wrote:

> I agree with Bill on this.  Brazing requires less heat, which translates
> into less fatigue of the metal adjacent to the weld, while still getting a
> nice strong result.

Hey guys, I too am really excited about building bikes.  I have bought
a few of the Atomic Zombie plans and have an old BMX bike I was going
to chop up and build a SpinCycle [1] out of.

It seems like there is quite a few people interested in this, so I
propose that we have a bike building / metal working meeting in the
next few weeks.  Anyone up for getting together Sunday Apr 1st at SYN
Shop?

I'm totally out of practice with using any kind of welding, but I have
a wire-feed and a small oxy-acetylene rig that I have been jones'n to
learn how to braze with.

Krux, are you going to be around on Apr 1st?  Can we use the space?
If not, we can certainly make other arrangements.

-- brian

[1] - http://www.youtube.com/watch?v=_Dv3gxut3Oc


 
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BillT  
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 More options Mar 21 2012, 11:26 am
From: BillT <btomiy...@gmail.com>
Date: Wed, 21 Mar 2012 08:26:45 -0700 (PDT)
Local: Wed, Mar 21 2012 11:26 am
Subject: Re: Bar/Tube stock vendor recommendations?
A class sounds like fun.  I'd be willing to teach what I know about
welding (mostly trial and error stuff, being a backyard engineer).  I
can bring my MIG welder.  It's set up for arc welding right now.  Does
anyone have a gas rig they can bring or extra goggles, arc welding
helmets and arc welding gloves?  I can bring some steel scrap to play
with too.  My schedule is fairly open for the next few weekends.

--BillT

On Mar 20, 11:10 pm, Brian Munroe <brian.e.mun...@gmail.com> wrote:


 
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Brian Munroe  
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 More options Mar 26 2012, 11:50 am
From: Brian Munroe <brian.e.mun...@gmail.com>
Date: Mon, 26 Mar 2012 08:50:47 -0700
Local: Mon, Mar 26 2012 11:50 am
Subject: Re: [synshop] Re: Bar/Tube stock vendor recommendations?

On Wed, Mar 21, 2012 at 8:26 AM, BillT <btomiy...@gmail.com> wrote:
> A class sounds like fun.  I'd be willing to teach what I know about
> welding (mostly trial and error stuff, being a backyard engineer).  I
> can bring my MIG welder.  It's set up for arc welding right now.  Does
> anyone have a gas rig they can bring or extra goggles, arc welding
> helmets and arc welding gloves?  I can bring some steel scrap to play
> with too.  My schedule is fairly open for the next few weekends.

So I really want to do this!

Since Krux won't be around for my proposed Apr 1st date (and I doubt
he wants us in there welding while he isn't home, I know I wouldn't),
then we can do a few things:

1) Reschedule for a date that works for Krux.

2) Host the workshop elsewhere.  I'd be willing to host it but I don't
have 220v, only 110v.  My garage and side yard is pretty good size.

3) Still plan on getting together elsewhere, but just talk about the
direction of group and what projects we all want to work on (Gross! I
sound like a manager or something!)

I too have a small oxy/acetylene rig, a 110v MIG welder (not sure how
well it works)

As far as safety equipment, Krux and I believe that people should own
their own equipment.  Unfortunately, SYN Shop doesn't have a budget
for safety equipment (that sounds bad!  Don't worry, we will once we
move downtown) - so it is really up to the individual to go hit up
Harbor Freight and get a welding helmet / gloves.

Also, if you get auto-darkening kind, you can adjust the darkness to
work with acetylene welding / brazing (  http://goo.gl/ygdoB )

So, in closing, I'd be ok with 2, 3 and 1 in that order.  What does
everyone else think?

-- brian


 
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