news:100220120115262666%er...@stagesmith.com...
> As a Certified Weld Inspector I can clarify your situation.
>
> The most common MIG tests are
>
> 1 inch plate v-groove with a backing bar
>
> 3/8 inch v-groove with a backing bar
>
> and thick-to-thin i.e. 16 ga T-welded to a piece of 3/8 inch plate
>
> There are no standard square tube or rectangular tube tests for MIG.
> However any CWI can create one for a company.
> The most common test given is the 3/8 inch plate test with a backing
> bar.
> This test qualifies you for up to 3/4 inch steel.
> By doing the 3G (vertical up) and the 4G (overhead) you are qualified
> for all positions (1,2,3 and 4) with Groove or Fillet welds.
>
> When the coupon is cut from the test plate the small square of backing
> bar must be removed.
> It can be sawed off, ground off or ground and chiseled as long as no
> harm is done to the remainder of the test coupon.
What is the purpose of the backing bar? On all the tests I have done, they
were open root, 6010, then 7018 cover. What does the backing bar do? It
seems like that would make it a whole lot easier, as getting a good root
pass on an open root is not an easy thing.
I have had 2g, 3g, 4g, 6g, 6gTIG, and 2G 6010++ root, .072" FCAW filler
w/argon 36" diameter 1.5" wall pipe (oilfield caisson) certifications.
Other yard tests for specific duration jobs that were uncertified, just full
x rayed. No need to certify, you passed or failed. And more than two
cutouts, and you had your own personal helicopter flight to land.
Don't mean a lot, since I haven't done them in the required 6 months
previous to today, but they sure sound good, no?
Certs are nice. But it's better, IMHO, to have a guy that can weld
consistently and predictably, and who can put up with the on the job
conditions.
Backing plate seems like making it a whole lot easier to pass.
Steve
www.heartsurgerysurvivalguide.com