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Welding cst iron to steel

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Leo Lichtman

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Dec 16, 2009, 7:47:48 PM12/16/09
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My neighbor's fireplace has an opening to the outdoors for cleaning out
ashes. It has a cast iron frame, but the door is missing. They have asked
me to weld it shut, since they don't use it, but my only portable welder is
a 120 v flux core "MIG." What will happen if I try to weld cast iron to
steel with this? All I need is enough strength to keep a 4"x4" cover from
falling off. Strength and safety are not involved.


dca...@krl.org

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Dec 16, 2009, 9:04:37 PM12/16/09
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My guess is that the cast iron is dirty and rusty. Might be easier to
secure the cover on with bolts. If the idea is to have it air tight,
how about using bolts to secure the cover on, but use cement or epoxy
to make it air tight.


Dan

Leo Lichtman

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Dec 16, 2009, 10:52:59 PM12/16/09
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<dca...@krl.org> wrote: My guess is that the cast iron is dirty and rusty.
^^^^^^^^^^^^^^^^^^^
It's rusty, but not really dirty. I think I could hit it with my HF grinder
to get some clean metal.
^^^^^^^^^^^^^^^^^^^

Might be easier to secure the cover on with bolts. If the idea is to have
it air tight,
^^^^^^^^^^^^^^^^^^^
that's the idea
^^^^^^^^^^^^^^^^^^^

how about using bolts to secure the cover on, but use cement or epoxy
to make it air tight.
^^^^^^^^^^^^^^^^^^^
That approach would certainly work. I also considered setting half a brick
in the opening with mortar. But if welding can be expected to hold
somewhat, I could be in and out of there without drilling and tapping, or
mixing anything. Thanks for helping me think about this.


RoyJ

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Dec 16, 2009, 11:28:50 PM12/16/09
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You can usually get a small tack weld to hold for this situation. Use a
high heat to get through the rust, fire it up long enough to get a small
puddle formed, quit. Do that 4 times and quit. In cold weather the whole
assembly never gets above 70 degrees.

DanG

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Dec 17, 2009, 1:17:45 PM12/17/09
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You can insert a piece of bar that catches on the inside of the
frame that has a hole or two drilled and tapped for a stove bolt
in your lid, a bit like a toggle bolt. When you tighten the
bolts, it all becomes one. The work can all be done indoors and
the installation is easy with a battery drill. You could use a
piece of EPDM between the plate and frame to be air tight, etc.

--
______________________________
Keep the whole world singing . . . .
DanG (remove the sevens)
dgri...@7cox.net

"Leo Lichtman" <leo.li...@att.net> wrote in message
news:1fednd_n780t4rTW...@giganews.com...

Tim Wescott

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Dec 17, 2009, 9:25:19 PM12/17/09
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If you're going to use epoxy, how about just glue the cover in with epoxy
and call it done?

Use JB Weld.

--
www.wescottdesign.com

Bob La Londe

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Dec 18, 2009, 11:07:14 AM12/18/09
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"Tim Wescott" <t...@seemywebsite.com> wrote in message
news:I6adneWB5_ySdbfW...@web-ster.com...

Can it take the heat?

Pete C.

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Dec 18, 2009, 12:09:17 PM12/18/09
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Cleanout doors at the bottom of a chimney under a fireplace never see
any heat.

Leo Lichtman

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Dec 18, 2009, 12:10:50 PM12/18/09
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"Bob La Londe" wrote: Can it take the heat?
^^^^^^^^^^^^^^^^^^^^
No heat to worry about. The opening is on the outside bottom of the ash
pit, a few feet from the actual "firebox."

Progress report: I have placed half a brick in the opening, which blocks
80% of the air flow. I'm going to cruise around until I eventually find
someone doing concrete work, and bum a coffee can full of mix to finish the
job. Funny thing--I tried to buy a small amunt of mix from Home Depot, and,
yes, they have it, but it costs as much as three regular bags. (Maybe I
could flag down a Ready-mix truck <G>.)


Randy

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Jan 7, 2010, 1:00:21 PM1/7/10
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I doubt you will find a ready mix truck with mortar mix on it.

Thank You,
Randy

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