The lathe is a great machine and a real money maker. When it runs that
is. 15 HP spindle. One type of job I do on it, 3 and 5 inch diameter
sheaves made from 6061 aluminum, sends the spindle load meter to 120%
for each of the roughing cuts. The chips coming off spray the door
like a sandblaster. Man, I love hearing that. The Miyano rep told me
that they hardly ever need mechanical servicing. The spindle cartridge
is designed so that as it heats up it doesn't expand into the
machining envelope so there is no dimensional change to parts in the Z
axis. Right now I am running a part, also from 6061, that has almost
all the material removed. I load 4 foot long 1.25" diameter stock in
the spindle tube. 2 inches stick out from the collet. The part ends
up being 1.65" long, .25" daimeter but for a .200 thick knurled disc
near the middle. After the machining is done the piece is parted off
and a parts catcher swings out, catches the part, and drops it in a
tray outside of the machining envelope. Cycle time is 47 seconds.
Another job I do is cutting an o-ring groove on the underside of
1/4-20 flat head 304 stainless screws. The groove is normal to the 82
degree included angle of the head. The groove edges have a .004"
radius machined on them to avoid sharp edges. 7 second cycle time.
I'm gonna have to get the EPROMS copied soon as possible. First though
I need to get all the late jobs finished.
Eric