Interesting. The design in question is the one they call grip rings,and
is the fourth picture up from the bottom. They say that these do not
normally fit in a groove, but the ones on my colleague's fan motors do.
I spoke to him again today. He has actually ordered a bunch of new clips
of the right size, so is now not too bothered about the originals
breaking or flying, but has ordered some new pliers that he thinks will
do them anyway. Just in case anyone thinks that pulling a small fan
apart is not worth the aggro, it turns out that these are fans used on
the bed of a printing machine, and are carefully speed controlled by
external circuitry driven from a tacho generator in the fan. The purpose
is apparently to 'float' the paper as it passes through the machine.
They are a custom designed fan from one of the major fan manufacturers,
and are over £100 each. There are four to a unit, and many units per
machine. So far, all of the ones that he has pulled apart and repaired
have had bad joints on the Hall IC in the tacho generator, and have
worked perfectly after resoldering, cleaning out, and reassembling. The
fans have high quality roller bearings, none of which have shown any
signs of wear so far.
Arfa