On Sun, 18 Jul 2021 16:30:55 -0700 (PDT), Jeroni Paul
<
JERON...@terra.es> wrote:
>> caused by replacing the print cartridge while the printer power was
>> turned on. Notice how close the contact pads are on the cartridge:
>
>The cartridge is supposed to be changed with the printer on, otherwise it is parked.
True. Opening the lid will move the cartridge carrier to roughly mid
travel so that the cartridges are accessible:
<
https://support.hp.com/us-en/document/c03747637>
I don't do it that way. What I've done to reduce failures is follow
the instructions to the point where cartridges are accessible. Then,
pull the power plug from the AC wall receptacle, or unplug the power
cord at the printer. The cartridge carrier will remain accessible and
not retract. Don't leave it like this for very long as the cartridge
tend to drip ink in this position. When the internal power supply
capacitors have discharged (about 15 seconds), I replace the
cartridges and re-apply power. Once I convinced users to use this
procedure, the number of printer failures were drastically reduced.
However, failures didn't go to zero. My guess(tm) is that someone
didn't follow my procedure and swapped cartridges with the power
applied and then lied that they did it correctly.
>Output connections are supposed to be properly current limited and if this is really what happens maybe a diode or fuse resistor went open, may be repairable.
I've tried to troubleshoot to the component level on only one such
printer and failed. The lack of a schematic, difficulty identifying
some parts, and the need to build extension cables so the PCB is
accessible were the major problems. I suspect that access to the
factory diagnostic software would have helped, but I suspect it would
simply say "replace the PCB". When I can buy a used and working
replacement printer on eBay for about $50 total, there's not much
incentive to repair the broken printer.
<
https://www.ebay.com/sch/i.html?_nkw=hp+envy+4500+printer>
At my previous shop rate of $75/hr, break even with a replacement used
printer is 40 minutes of labor (excluding parts cost). I could not do
the repair in 40 minutes.
I don't know what killed 3 or 4 of these printers, but it keeps
happening. I might have some luck identifying the culprit if I had a
working printer next to the broken printer to use for comparison.
That's a major project which will likely cost more than it's worth.
For what it's worth, my guess(tm) is that the outputs driving the
piezoelectric heads is not properly protected. Something might be
shoving power back into the driver IC, possibly when a cartridge is
inserted at a slight angle causing the pads on the cartridge to short
two adjacent pins together. I haven't spent any time investigating
this theory beyond a quick inspection which showed that it was almost
possible to short adjacent contacts. Measure the pad diameter on the
cartridge. Measure the gap between adjacent pins on the carrier. In
theory, there is sufficient clearance, but it's VERY close.