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Toyota wires are thinner

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micky

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May 5, 2021, 1:10:43 PM5/5/21
to
The wires in my Toyota are much thinner than the wires in any of my
American cars were. I've had GM and Chryslers built from 1950 to 1995,
and Toyotas from 2000 and 2005.

I'm not saying they are too thin, just thinner. Do you know why?

I see two poassible reasons.

1) Increased efforts to save money and help the environment, by using
thinner and thus cheaper wire. Perhaps wires in American cars are
thinnner now too??

2) Japan and the Japanese domestic auto industry after WWII was short of
money and had to economize any way it could. Thinner, cheaper wires
were one way, and now, even though they are making plenty money, they
see no reason to change.


It matters only when I'm trying to splice wires, and I have to be more
careful not to cut the wires while stripping the insulation. But the
wires are so thin that there have been connections I don't try to make,
because, where it's difficult to reach a wire, up under the dashboard,
for example, that makes it even more likely I'll cut the wire and makes
it harder to repair it.

ohg...@gmail.com

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May 5, 2021, 1:54:06 PM5/5/21
to
I don't think it matters as long as the wiring lasts the life of the car. I've seen crappy wiring in Japanese consumer electronics, but again, as long as it lasts the product's lifetime and can carry the required current at the rated voltage, what does it matter?

Peter W.

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May 5, 2021, 1:57:28 PM5/5/21
to
I expect that the wires are thinner because they are carrying far less current than they once did. Why?
a) LED lamps instead of incandescent lamps.
b) Digital gauges (if any at all) instead of analog gauges.
c) Chip driven diagnostics.

I also expect that Toyota would not move to thinner-gauge wire purely as a matter of first-cost economics if one considers the cost of even a single recall vs. the heavier gauge wire. I also doubt if it is a 'green' decision any more so than any other realized efficiency due to refinements in technology and/or execution.

Peter Wieck
Melrose Park, PA

k...@notreal.com

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May 5, 2021, 3:16:26 PM5/5/21
to
On Wed, 05 May 2021 13:10:37 -0400, micky <NONONO...@fmguy.com>
wrote:

>The wires in my Toyota are much thinner than the wires in any of my
>American cars were. I've had GM and Chryslers built from 1950 to 1995,
>and Toyotas from 2000 and 2005.
>
>I'm not saying they are too thin, just thinner. Do you know why?
>
>I see two poassible reasons.
>
>1) Increased efforts to save money and help the environment, by using
>thinner and thus cheaper wire. Perhaps wires in American cars are
>thinnner now too??
>
>2) Japan and the Japanese domestic auto industry after WWII was short of
>money and had to economize any way it could. Thinner, cheaper wires
>were one way, and now, even though they are making plenty money, they
>see no reason to change.

3) Copper is expensive.

4) Weight. Every pound counts towards EPA fuel ratings. Seriously.
IIRC, domestic cars use mostly 20Ga wire. I don't remember but
Japanese may use 22Ga. There is a *lot* of wire in a car.

Tekkie©

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May 5, 2021, 4:44:32 PM5/5/21
to

On Wed, 05 May 2021 13:10:37 -0400, micky posted for all of us to digest...
Did you ever consider that much of what a car operates on is computer
controlled? The wire sizes are set for load by the SAE which any manufacturer
would seemingly not violate.

If you have trouble cutting the wire while stripping insulation you are using a
notch size too small, cheap stripper or a knife. The trick is to start with a
bigger wire size and if that doesn't work go one size smaller. Let the stripper
do the work. Wire gauge is opposite of size i.e. 22 gauge is smaller than 18
gauge.

If you have the green crusties then you have water ingress.

Put the wire back in the loom when done making sure it is as close to the
location as it was. Some situations may require the loom/wire be relocated due
to manufacturers defect /-(

--
Tekkie

tschw...@aol.com

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May 5, 2021, 6:35:27 PM5/5/21
to
The wires in your Toyota may not be thinner. Every manufacturer uses the same formulas and guidelines for determining wire gauge based on load. Some manufacturers will have a minimum size they will use, based mostly on the types of connectors that they want to use/have qualified for their vehicles.

Your Toyota wiring may have thinner insulation. Recent advances in insulation materials have allowed for smaller diameter / thickness insulation that saves weight and bulk, and therefore fuel and possibly cost, although some of the newer insulation types are significantly more expensive than the older materials.

So in fact, it's possivble that your wire harness is of better quality and more expensive than some other makes....

There is so much cross pollination between manufacturers now that the differences between foreign & domestic, or even just maker1 to maker2.... are essentially meaningless.

micky

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May 5, 2021, 8:22:00 PM5/5/21
to
In alt.home.repair, on Wed, 05 May 2021 15:16:19 -0400, k...@notreal.com
wrote:

>On Wed, 05 May 2021 13:10:37 -0400, micky <NONONO...@fmguy.com>
>wrote:
>
>>The wires in my Toyota are much thinner than the wires in any of my
>>American cars were. I've had GM and Chryslers built from 1950 to 1995,
>>and Toyotas from 2000 and 2005.
>>
>>I'm not saying they are too thin, just thinner. Do you know why?
>>
>>I see two poassible reasons.
>>
>>1) Increased efforts to save money and help the environment, by using
>>thinner and thus cheaper wire. Perhaps wires in American cars are
>>thinnner now too??
>>
>>2) Japan and the Japanese domestic auto industry after WWII was short of
>>money and had to economize any way it could. Thinner, cheaper wires
>>were one way, and now, even though they are making plenty money, they
>>see no reason to change.
>
>3) Copper is expensive.
>
>4) Weight. Every pound counts towards EPA fuel ratings. Seriously.
>IIRC, domestic cars use mostly 20Ga wire. I don't remember but
>Japanese may use 22Ga. There is a *lot* of wire in a car.

So you're agreeing that the Japanese use thinnner wire than the
Americans do?

Do you think it had to do with post-war poverty in Japan?

Have the Americans made their wires thinner than in the 1990's?

Peter W.

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May 5, 2021, 8:43:55 PM5/5/21
to

> So you're agreeing that the Japanese use thinnner wire than the
> Americans do?
>
> Do you think it had to do with post-war poverty in Japan?


Are you capable of reading for content? The war (WWII) is 75+ years done.

Rod Speed

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May 5, 2021, 9:25:56 PM5/5/21
to


"micky" <NONONO...@fmguy.com> wrote in message
news:5jd69g9f9akaci99n...@4ax.com...
> In alt.home.repair, on Wed, 05 May 2021 15:16:19 -0400, k...@notreal.com
> wrote:
>
>>On Wed, 05 May 2021 13:10:37 -0400, micky <NONONO...@fmguy.com>
>>wrote:
>>
>>>The wires in my Toyota are much thinner than the wires in any of my
>>>American cars were. I've had GM and Chryslers built from 1950 to 1995,
>>>and Toyotas from 2000 and 2005.
>>>
>>>I'm not saying they are too thin, just thinner. Do you know why?
>>>
>>>I see two poassible reasons.
>>>
>>>1) Increased efforts to save money and help the environment, by using
>>>thinner and thus cheaper wire. Perhaps wires in American cars are
>>>thinnner now too??
>>>
>>>2) Japan and the Japanese domestic auto industry after WWII was short of
>>>money and had to economize any way it could. Thinner, cheaper wires
>>>were one way, and now, even though they are making plenty money, they
>>>see no reason to change.
>>
>>3) Copper is expensive.
>>
>>4) Weight. Every pound counts towards EPA fuel ratings. Seriously.
>>IIRC, domestic cars use mostly 20Ga wire. I don't remember but
>>Japanese may use 22Ga. There is a *lot* of wire in a car.
>
> So you're agreeing that the Japanese use thinnner wire than the
> Americans do?
>
> Do you think it had to do with post-war poverty in Japan?

Nope, it took them quite a while before they did cars after
the war and they included stuff that was optional on the
local cars to get people to buy unknown cars.

> Have the Americans made their wires thinner than in the 1990's?

Dunno. I've added another newsgroup, Jim in there prefers
american cars, not sure if its recent ones tho.

williamwright

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May 5, 2021, 10:02:12 PM5/5/21
to
On 06/05/2021 02:25, Rod Speed wrote:

>>>> It matters only when I'm trying to splice wires, and I have to be more
>>>> careful not to cut the wires while stripping the insulation.   But the
>>>> wires are so thin that there have been connections I don't try to make,
>>>> because, where it's difficult to reach a wire, up under the dashboard,
>>>> for example, that makes it even more likely I'll cut the wire and makes
>>>> it harder to repair it.
>
>

The wires on 24V vehicles are thinner than them on 12V vehicles. Yes I
do know why.

"Dad, why are the wires made of lots of little thin wires?"
"There's one for each volt son."
"Dad, I've counted the thin wires in this thick one and there's 84. So
is that 84 volts?"
"It's your bedtime."

Bill

rbowman

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May 5, 2021, 11:55:46 PM5/5/21
to
On 05/05/2021 02:44 PM, Tekkie� wrote:
> If you have trouble cutting the wire while stripping insulation you are using a
> notch size too small, cheap stripper or a knife. The trick is to start with a
> bigger wire size and if that doesn't work go one size smaller. Let the stripper
> do the work. Wire gauge is opposite of size i.e. 22 gauge is smaller than 18
> gauge.

I bought a trailer light harness for the Toyota. When I looked at the
gauge of the taillight wiring and the tight location I decided I might
do it some other day if I really wanted to hook up the trailer.

That model is rated for towing in the US so a Y connector wasn't
available. Oddly in the Canadian manual it is rated for 500 lb max.

Andy Burns

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May 6, 2021, 1:15:18 AM5/6/21
to
micky wrote:

> The wires in my Toyota are much thinner than the wires in any of my
> American cars were.

I think it's probably a modern vs older, rather than japanese vs
american thing?

Car manufacturers seem to use "thin wall" cables now, using a tougher
grade of PVC so that a greater %age of the overall volume of the wire is
copper rather than plastic. Probably reduced copper too due to lower
current requirements, as others have mentioned.

Tim+

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May 6, 2021, 1:57:33 AM5/6/21
to
I thought it was to to with everything being CAN BUS now. Most of the
wires just carry signals, essential power is carried by fewer thicker
wires.

https://tekeye.uk/automotive/can-bus-cable-wiring

Tim

--
Please don't feed the trolls

micky

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May 6, 2021, 2:32:55 AM5/6/21
to

I put back the other two groups or William will never see it. ;-(

In alt.home.repair, on Wed, 5 May 2021 19:52:26 -0700 (PDT), Dean
Hoffman <dean...@gmail.com> wrote:
Very good.

>> Bill
>
> Yeahbut, I've never seen a 24 volt system on a car.

My 50 Olds had room for a second battery, but it would have been a 2nd
6-volt battery. When you only have 6 volts, you often need a secodn
battery, but I never got one. One December night it wouldn't start and
for some reason I called AAA or something, and they couldn't start it
either.

They sold a device that would rearrange the connections of the two
batteries. Never had one but I think it went from parallel for charging
to series for starting.

Peeler

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May 6, 2021, 3:27:03 AM5/6/21
to
On Wed, 5 May 2021 21:55:50 -0600, lowbrowwoman, the endlessly driveling,
troll-feeding, senile idiot, blabbered again:


> I bought a trailer light harness for the Toyota.

Yeah, he did. Yeah, he did!

> When I looked at the gauge of the taillight wiring and the tight location
> I decided I might do it some other day if I really wanted to hook up the trailer.

Yeah, he did! Yeah, he did!

> That model is rated for towing in the US so a Y connector wasn't
> available. Oddly in the Canadian manual it is rated for 500 lb max.

No, it isn't! No, it isn't!

Peeler

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May 6, 2021, 3:34:55 AM5/6/21
to
On Thu, 6 May 2021 11:25:43 +1000, cantankerous trolling geezer Rodent
Speed, the auto-contradicting senile sociopath, blabbered, again:

>> Do you think it had to do with post-war poverty in Japan?
>
> Nope

Simply unbelievable! LOL

>> Have the Americans made their wires thinner than in the 1990's?
>
> Dunno. I've added another newsgroup, I troll in.

You are one pathetic trolling senile idiot indeed, senile Rodent! LOL

--
Kerr-Mudd,John addressing the auto-contradicting senile cretin:
"Auto-contradictor Rod is back! (in the KF)"
MID: <XnsA97071CF43...@85.214.115.223>

rbowman

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May 6, 2021, 9:50:37 AM5/6/21
to
On 05/05/2021 11:57 PM, Tim+ wrote:
> I thought it was to to with everything being CAN BUS now. Most of the
> wires just carry signals, essential power is carried by fewer thicker
> wires.

I'm guessing the tail light wires on the Toyota are 22 or 24 gauge. No
problem for the application but considerably smaller than on my old
('86) pickup.

I have no complaints with the car but it is not over-engineered as was
typical in Detroit's golden years.


Rob

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May 6, 2021, 9:51:11 AM5/6/21
to
williamwright <wrights...@f2s.com> wrote:
> "Dad, why are the wires made of lots of little thin wires?"
> "There's one for each volt son."

Wrong, of course. You should have said "there is 10 for every amp"
or similar.

Rob

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May 6, 2021, 9:52:58 AM5/6/21
to
Over-engineering is not good for the world as a whole.
To do it "just right" saves on resources.

Also in a modern car thje tail lights will be LED and use less power, so
the wires can be even thinner.

Michael Chare

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May 6, 2021, 11:30:59 AM5/6/21
to
On 06/05/2021 02:25, Rod Speed wrote:
>
>
What I know is that my VW has LED lights at the rear and the wires going
to these lights are thinner than what would have been used in the past
for incandescent bulbs. The lights are controlled by a Can Bus signal.
Car manufacturers have had problems buy computer type chips!

--
Michael Chare

legg

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May 6, 2021, 12:11:43 PM5/6/21
to
Tail lights used to draw a couple of amps, requiring larger fuses,
hence thicker wire.

You'll find that modern trailer harness assemblies, with built-in
protection circuitry, sometimes have trouble with old incandescent
bulb turn-on surge current in older trailers.

New cars may also have other kinds of limiters (faster), besides
fuses.

Rod Speed

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May 6, 2021, 1:15:13 PM5/6/21
to


"Michael Chare" <mUNDERS...@chareDO.Torg.uk> wrote in message
news:s7123f$4dk$1...@dont-email.me...
How old is the VW and how do you find the reliability ?

I have always bought those new, a Beetle and a Golf in 73 but lots
complained about small bits falling off in the 80s and 90s so I avoided
them when I replaced the Golf in 2006 with a Hyundai Getz which never
had a single warranty claim and no bits failing at all until just recently
when there is some problem with the windscreen washer bottle which
wont fill anymore which I havent got around to fixing.

I did have a few problems with the Golf, one head gasket problem
under warranty, one alternator diode pack failure, the bonnet
release cable broke, indicator relay failed, used quite a bit of oil
and it wasn’t a leak.

The more recent than the beetles have always struck me as a
bit more complicated than they really need to be.

But some nice stuff like the current Golf even helps you with
the reversing camera when backing with a trailer. That would
be quite handy, I cant even see the trailer when its empty
with the Getz. Planning to replace the Getz with something
since it has no cruise control at all.

Peeler

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May 6, 2021, 1:52:53 PM5/6/21
to
On Fri, 7 May 2021 03:15:00 +1000, cantankerous trolling geezer Rodent
Speed, the auto-contradicting senile sociopath, blabbered, again:

<FLUSH the trolling senile asshole's latest trollshit unread>

03:15??? So you WILL be up and trolling ALL NIGHT LONG, yet again, you
despicable trolling senile cretin!

--
Website (from 2007) dedicated to the 86-year-old senile Australian
cretin's pathological trolling:
https://www.pcreview.co.uk/threads/rod-speed-faq.2973853/

williamwright

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May 6, 2021, 2:30:21 PM5/6/21
to
It wasn't me.

Bill

Michael Chare

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May 6, 2021, 6:45:30 PM5/6/21
to
The car is now 4 years old, but has only done a low mileage. It has been
fine. I found out about the elecrics when I fitted a tow bar. There is
a box in the boot for the tow bar electrics. The box has cables going
towards the front to connect to the can bus and two thicker cables to
connect to a fuse box at the front. If there is a problem with a
trailer electrics a warning is shown on the panel infont of the driver.

--
Michael Chare

micky

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May 7, 2021, 12:26:44 AM5/7/21
to
In alt.home.repair, on 06 May 2021 13:52:55 GMT, Rob
But mine aren't leds. Nothing in the car is that except maybe a few
dashpanel lights.

Very little is related to CAN BUS. I think 2 pages out of 70 or so in
the wiring manual. (The wiring manual is about 300 pages. I'm
estimating how much of that actually shows wiring. )

Tekkie©

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May 7, 2021, 3:47:13 PM5/7/21
to

On Thu, 6 May 2021 06:15:12 +0100, Andy Burns posted for all of us to digest...
The insulation is also soy based which ground rats, mice, etc find especially
tasty.

--
Tekkie

Tekkie©

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May 7, 2021, 3:55:06 PM5/7/21
to

On Wed, 5 May 2021 21:55:50 -0600, rbowman posted for all of us to digest...
You should go to the U Haul guy. He will put a hitch on a non-existent bumper
and crimp some thingamajigs to any wires available, stereo, lane detection,
backup lights, what ever they find and you are good to go >>>>> 8-(

--
Tekkie

Aoli

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May 7, 2021, 4:55:26 PM5/7/21
to

Copper is expensive and better insulation allows for better bundle heat
protection.

micky wrote:
> The wires in my Toyota are much thinner than the wires in any of my
> American cars were. I've had GM and Chryslers built from 1950 to 1995,
> and Toyotas from 2000 and 2005.
>
> I'm not saying they are too thin, just thinner. Do you know why?
>
> I see two poassible reasons.
>
> 1) Increased efforts to save money and help the environment, by using
> thinner and thus cheaper wire. Perhaps wires in American cars are
> thinnner now too??
>
> 2) Japan and the Japanese domestic auto industry after WWII was short of
> money and had to economize any way it could. Thinner, cheaper wires
> were one way, and now, even though they are making plenty money, they
> see no reason to change.
>
>

rbowman

unread,
May 7, 2021, 9:38:02 PM5/7/21
to
That would be scary.

https://www.youtube.com/watch?v=nLE25mNXQDM

Not my video, but my Yaris was the same year, model, and color. I traded
it in last year and never did use the hitch. I've got a little flatbed
trailer but didn't need to haul anything.

I was going to accessorize it:

https://bullsballs.com/

The red ones, of course.


Peeler

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May 8, 2021, 4:26:37 AM5/8/21
to
On Fri, 7 May 2021 19:38:06 -0600, lowbrowwoman, the endlessly driveling,
troll-feeding, senile idiot, blabbered again:

> That would be scary.

I admit, your endless gossiping scares me, lowbrowwoman! <g>

Xeno

unread,
May 8, 2021, 9:33:50 AM5/8/21
to
On 6/5/21 3:10 am, micky wrote:
> The wires in my Toyota are much thinner than the wires in any of my
> American cars were. I've had GM and Chryslers built from 1950 to 1995,
> and Toyotas from 2000 and 2005.
>
> I'm not saying they are too thin, just thinner. Do you know why?
>
> I see two poassible reasons.
>
> 1) Increased efforts to save money and help the environment, by using
> thinner and thus cheaper wire. Perhaps wires in American cars are
> thinnner now too??
>
> 2) Japan and the Japanese domestic auto industry after WWII was short of
> money and had to economize any way it could. Thinner, cheaper wires
> were one way, and now, even though they are making plenty money, they
> see no reason to change.
>
3) lower current requirements of many of the devices on modern cars.
>
> It matters only when I'm trying to splice wires, and I have to be more
> careful not to cut the wires while stripping the insulation. But the
> wires are so thin that there have been connections I don't try to make,
> because, where it's difficult to reach a wire, up under the dashboard,
> for example, that makes it even more likely I'll cut the wire and makes
> it harder to repair it.
>


--

Xeno


Nothing astonishes Noddy so much as common sense and plain dealing.
(with apologies to Ralph Waldo Emerson)

Tekkie©

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May 8, 2021, 3:17:39 PM5/8/21
to

On Fri, 7 May 2021 19:38:06 -0600, rbowman posted for all of us to digest...
I was behind a truck with them; with my wife. She snaps her head and says look
at that and laughs. Remember the guy that got stopped for having a sticker that
read eat beaver or something similar?

--
Tekkie

rbowman

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May 8, 2021, 4:32:05 PM5/8/21
to
On 05/08/2021 01:17 PM, Tekkie� wrote:
> I was behind a truck with them; with my wife. She snaps her head and says look
> at that and laughs. Remember the guy that got stopped for having a sticker that
> read eat beaver or something similar?
>
> --

Lot of bad jokes about Beaver UT...

Peeler

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May 8, 2021, 5:25:41 PM5/8/21
to
On Sat, 8 May 2021 14:32:11 -0600, lowbrowwoman, the endlessly driveling,
troll-feeding, senile idiot, blabbered again:


> Lot of bad jokes about Beaver UT...

Bad jokes such as you are, senile gossip? LOL

Brian Gaff (Sofa)

unread,
May 9, 2021, 2:21:24 PM5/9/21
to
In addition to ribbons made of pcb stuff, I guess its the fact that modern
cars use leds a lot more and hence more efficient.
Brian

--

This newsgroup posting comes to you directly from...
The Sofa of Brian Gaff...
bri...@blueyonder.co.uk
Blind user, so no pictures please
Note this Signature is meaningless.!
"micky" <NONONO...@fmguy.com> wrote in message
news:f2379glfhag9lnpl7...@4ax.com...

Brian Gaff (Sofa)

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May 9, 2021, 2:21:36 PM5/9/21
to
I'd suppose though that longer runs must still be quite thick or the voltage
drop across them would be too great.
I know under the dashes of some fords they have no wires, its all ribbons
like flexible pcbs like yyou get in the screen hinge of laptops.
Brian

--

This newsgroup posting comes to you directly from...
The Sofa of Brian Gaff...
bri...@blueyonder.co.uk
Blind user, so no pictures please
Note this Signature is meaningless.!
"Rod Speed" <rod.sp...@gmail.com> wrote in message
news:ifgusv...@mid.individual.net...
>
>
> "micky" <NONONO...@fmguy.com> wrote in message
> news:5jd69g9f9akaci99n...@4ax.com...
>> In alt.home.repair, on Wed, 05 May 2021 15:16:19 -0400, k...@notreal.com
>> wrote:
>>
>>>On Wed, 05 May 2021 13:10:37 -0400, micky <NONONO...@fmguy.com>
>>>wrote:
>>>
>>>>The wires in my Toyota are much thinner than the wires in any of my
>>>>American cars were. I've had GM and Chryslers built from 1950 to 1995,
>>>>and Toyotas from 2000 and 2005.
>>>>
>>>>I'm not saying they are too thin, just thinner. Do you know why?
>>>>
>>>>I see two poassible reasons.
>>>>
>>>>1) Increased efforts to save money and help the environment, by using
>>>>thinner and thus cheaper wire. Perhaps wires in American cars are
>>>>thinnner now too??
>>>>
>>>>2) Japan and the Japanese domestic auto industry after WWII was short of
>>>>money and had to economize any way it could. Thinner, cheaper wires
>>>>were one way, and now, even though they are making plenty money, they
>>>>see no reason to change.
>>>
>>>3) Copper is expensive.
>>>
>>>4) Weight. Every pound counts towards EPA fuel ratings. Seriously.
>>>IIRC, domestic cars use mostly 20Ga wire. I don't remember but
>>>Japanese may use 22Ga. There is a *lot* of wire in a car.
>>
>> So you're agreeing that the Japanese use thinnner wire than the
>> Americans do?
>>
>> Do you think it had to do with post-war poverty in Japan?
>
> Nope, it took them quite a while before they did cars after
> the war and they included stuff that was optional on the
> local cars to get people to buy unknown cars.
>
>> Have the Americans made their wires thinner than in the 1990's?
>
> Dunno. I've added another newsgroup, Jim in there prefers
> american cars, not sure if its recent ones tho.
>
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