There are more than a couple of popular ways of dealing with
this problem.
1. Use a pre-stain conditioner.
2. Sand to a higher grit (400) to close the pores.
3. Use a gel stain.
4. Seal with shellac or a wash coat of finish.
5. Spray with alcohol or lacquer based dye.
6. Color the finish coats (least desirable for the obvious
reason that scratching the finish will expose the lighter wood)
I may have forgot some other methods, but those are the ones
that come to mind at the moment.
Using materials that I have on hand, I decided to try some
of those methods, with a little fudging (#4, below).
1. Sand maple with 100, 150, 220, 320, 400 and then apply
water soluble dye. Result: terribly blotchy as expected, so
sanding to higher grits, without utilizing additional
tricks, isn't sufficient to prevent blotching.
2. Same as #1, but use Zar oil based stain. Result: just
as bad as #1.
3. Follow same sanding schedule as #1 with Zinnser Seal
Coat cut 50%. Sand moderately with 400 to cut back smooth
wood, leaving shellac in the pores. Applied water soluble
dye. Result: not as much blotching, but the resultant color
was not only way too light, but the color shifted to yellow.
Totally unacceptable. I didn't bother to try using the
Zar stain. I figured a pigment stain wouldn't darken sealed
maple much.
4. Final attempt: Tried mixing water soluble with alcohol
for grins, since I don't own any alcohol solubles yet. My
tip for the day: Don't even THINK about it. The dye doesn't
dissolve properly. Threw out that batch and mixed up some
dye in warm water and loaded up my HVLP gun. Using the .043
tip, I sprayed numerous light coats, pausing on each pass to
avoid wetting the surface, so that the dye wouldn't run. I
got it on fine enough that immediately after spraying each
coat I felt it with my finger to see that it was essentially
dry to the touch, just seconds after application. Results:
darn near perfect! So what I'm planning on doing is to
order an even finer tip like .028, and order some alcohol
soluble dyes and do it according to Hoyl. Being a
perfectionist is why I'll order a finer tip, but the results
today are great, considering that finishing wisdom dictates
using a finer tip (not to mention that an alcohol dye should
be used for faster drying).
Now I've got TWO questions:
1. How do YOU get perfectly blotch-free results on maple or
other blotch-prone woods, OTHER than putting tint in the top
coats?
2. Do my results match your personal experience? I know
there's more than one way to do just about anything, but
having said that, I was unable to get even mediocre results
with some of the methods espoused by those with infinitely
more experience than me.
Not having a pre-stain conditioner or gel stain, I've had no
opportunity to evaluate those methods. I've read plenty of
caveats on relying on either one, though. What's your
experience with them?
David
i, too, am no expert.
ironic that you posted this today... just this morning i spent three
hours making a stain sample for a client - they want a very dark, rich
finish on hard maple. ouch. this is the second time i had such a
request, and i was determined to get it right. the first time was
brutal and a difficult learning experience. some observations:
*) you can add transtint to bartley's gel varnish creating your own gel
stain. i have done this, and it works moderately well. but, for what i
need, it doesn't quite create a dark enough finish. if i had to do a
medium finish, this is exactly the approach i would take, as i love the
bartleys - if you don't need a particularly dark finish, gel stains do
work. in the past i've used a very light cut of shellac as a seal coat
and then two coats of gel stain with success.
*) for very dark "staining" on blotchy woods, i've found that i have to
use dye rather than stains.
*) dyed toner coats over dye are the way to go - now that i've really
figured out how to spray toner coats, i'll never go back. more on this
below.
to get the really dark, rich finish, this morning i did the following:
i made a dye mix with 50/50 water and alcohol, colored heavily with
transtint (two "squirts" from the bottle - probably like 1/4 oz or so).
i sanded the maple to 220. i tried spraying it, but frankly, it
didn't look good (but didn't spend a ton of time on the setup), so i
used a foam brush to flood surface, then wiped off with rag. some
blotch, but overall not bad.
next, i mixed up a toner solution. i use target coatings oxford line,
USL and/or super-clear poly. both are fantastic. i tinted the poly
with the same color transtint, stirred for 30 seconds, then let sit for
30 mins or so. i sanded the now raised grain with 320 (lightly, by
hand) and sprayed two light toner coats with a 1MM tip and #2 cap, and
the results are FANTASTIC. any blotching that was visible prior to the
toner coats disappeared, and i ended up with a nice, rich, even color.
i am thrilled with the result, and i am sure my client will be as well.
that's my technique. i've tried gel stains under toner coats, i've
tried toner coats with shellac instead of water-based lacquer or poly,
i've tried using oil-based poly (tinted) as toner coats instead of water
based... the best, by far, is a quality water-base product with
transtint. i like USL by target coatings, it's a fantastic product. to
get a dark color, i've found that wiped on dye under the toner coats
works well. if i have to do a large surface, i'll probably spray the
dye instead of wiping.
one more note - this morning i experimented with spraying water-based
varathane poly (for floors). didn't work - it doesn't spray well. i'll
never try that again - stick with USL.
good luck, please continue to share your experiences!
--- dz
good luck!
--- dz
I've only built a couple of pieces of furniture so I've got
little practical experience with horizontal surface's finish
durability. I used Minwax poly on a desk last year and am
NOT happy with the scratch resistance of that. Two days ago
I used Enduro with catalyzer to add hardness to the top
coat. I don't know yet how hard it will cure. If I
remember, I'll check it in a week with my fingernail to see
if it beats the Minwax poly hardness.
I'm curious if you have personally compared the hardness of
the USL against poly, nitro, C-V, Enduro, or any other
coatings? I'm always willing to try something new if it is
tough, clear, and dries fast, without resorting to nasty
catalyzers and solvents. When I first looked into coatings
for building my desk last year I considered C-V until I
asked around about the solvents used. Apparently it uses
xylene, a nasty solvent.
Do you order the USL online or can you buy it locally?
I've also added dye to the topcoats to deepen the color,
somewhere around the ratio of about 1/3 the darkness of the
initial stain. It helps with getting that last bit of color
in deep pores that resist water based dyes. I also follow
up dark dyes on oak with pigment stain, for the same reason.
The fun part is knowing what the final result will be, but
with a bit of experimenting on scrap, I've been pretty happy
with the results on my projects. Besides, I like tinkering
with colors. Applying a stain straight out of a can is no
fun! :)
Do you find that alcohol dyes stain deep pores more readily
than water based, due to lower surface tension?
David
again, i'm no expert. also, i don't have a ton of patience to
experiment endlessly - i'm one of those guys that tries to find
something that works for me, perfect my technique with it, and not look
back. and, i try to buy the best quality that i can afford - i hate
cheap crap.
in this case, USL works for me - i don't know if it's harder than CVs,
etc., but that's irrelevant because personally i'd rather be working
with water-based products, for the environment and for my health. i can
tell you that USL cures harder than any poly i've ever used. is it
harder than pre-cat lacquer? i don't know. should you use it for a
tabletop that's going to see significant abuse? i don't know. for
that, i would use the super clear poly (oxford 9000). that stuff dries
*hard* but does not burn in like the USL does.
i do not have to rub out the USL or oxford to have an acceptable finish.
but typically i paste wax with 0000 wool and end up with a really nice
look and feel. i spend the most time getting the HVLP setup perfect for
whatever i'm spraying, and i can typically avoid rubbing out.
minwax sucks. i've now convinced that the poly you can buy at a store
doesn't cut it for fine furniture. i buy USL (etc) directly from target
(online) because there is not a local dealer. they have a list of
distributors on the web site. jeff's incredibly helpful, his forum is
great.
re: alcohol vs. water for solvent, the only real experimenting i've done
is trying it with 100% water vs. 50/50 mix. frankly the only real
difference i found was with dry time. i am sure that in a spray
application it probably makes a difference, and i'll figure that out
soon when i dye a huge cabinet. i'll probably follow your lead and do
100% water, light coats sprayed, no wiping.
i think that the most important thing i've learned is that a slightly
blotchy finish evens out nicely when a tinted topcoat is applied.
let's continue to share advice and tips, it's very useful to learn from
other's experiences.
--- dz
Why use maple if you want to stain it? Use something cheaper that stains
better.
so be it.
--- dz
I just spent about 1/2 an hour or so reading the forum at
Target Coatings. It was quite illuminating!
I was surprised that my water soluble dye went on as well as
it did today, remembering the disaster I ended up with the
day my first package of dyes arrived months ago. I sprayed
way too heavily that time, and got puddling. Wiping it did
no good at all; the color was uneven and mottled. Today I
achieved what I hoped for, but I still think I should spend
a few more bucks on some alcohol solubles for comparison.
I also dislike Minwhacks products, starting with that
godawful smell! Their stains irritate my nose and lungs.
For oil based stains, I don't mind the smell of Zar and
Bonakemi stains. I also hate the smell of curing poly. And
Minwhacks stains take way too long to cure.
I bet you are more adept at spraying than I am. (Or I'm
using the wrong products! :) ) I too would stick with what
works. I like the Enduro, but I'm willing to "expand my
horizons".
Have a good evening, David! I'm zonked...
David
i agree that soft maple is an excellent substitute for poplar for
stained work.
--- dz
patriarch < wrote:
> David <da...@invalid.net> wrote in
> news:D6Cdne9L8dt...@comcast.com:
>
> What would be your
>
>>suggestion for a substitute for maple? I'm tired of oak...
>>
>>David
>>
>
>
> Soft maple. With poplar at $2.15/bf, and soft maple at $3.10/bf, in the SF
> Bay Area, there are really very few reasons to use poplar, if you're not
> going to paint it.
>
> Soft maple is still a lot harder than poplar.
>
> Patriarch