Does it work the way it looks? You just lower down to a certain level and
it punches down to its max reach and then automatically reverse and
retracts.
Do you need a special tap for these? Do generic square drive taps work with
these? Is it like a mill spindle where you need a bunch of different size
collets and a closer?
Gun taps (spiral) work better. Different heads require different
collets. I have a head that takes a bunch of collets. The newer heads
take rubberflex collets.
i
I have one I got for production work that never materialized, so I
have only tested it.
It works with an internal clutch activated by either pressure down on
the tap, so it turns clockwise, then, after tapping the hole, upward
pressure reverses the rotation of the tap until it comes out of the
tapped hole. Finally, with neither up or down pressure, the rotation
stops. Mine is manually operated on either a drill press or a mill,
used as a drill press.
There are different sides collets to hold a regular square headed tap,
but the collet is nested in rubber so the tap stays in the collet. A
particular size of tapping head is good for a specific range of tap
sizes. As the tap size goes up, do does the power required to run the
tap, so the whole machine increases in size.
Paul
I forgot to mention the tapping head has a tail assembly that fits a
vertical rod mounted on the drill press that keeps the tapping head
from rotating with the tap.
Paul
--
"Steamboat Ed" Haas : Currently broke and
Hacking the Trailing Edge! : looking for a job...
www.nmpproducts.com
---Decks a-wash in a sea of words---
> --They totally rock. I recommend Tapmatic; we've got several and we
>beat 'em to death: very reliable. I run mostly plug taps but I've used
>bottom taps too; just be careful setting depth in a blind hole. Use the
>right lubricant for the tap and slop it on often; i.e. every other hole or
>so.
Ditto's on the tapmatic. We use them hard also. Anyone have a clue where I can get a
snail (retract spring) for a Burgmaster 1D?
Wes
--
"Additionally as a security officer, I carry a gun to protect
government officials but my life isn't worth protecting at home
in their eyes." Dick Anthony Heller
> steamer <ste...@sonic.net> wrote:
>
>> --They totally rock. I recommend Tapmatic; we've got several and
>> we
>>beat 'em to death: very reliable. I run mostly plug taps but I've used
>>bottom taps too; just be careful setting depth in a blind hole. Use
>>the right lubricant for the tap and slop it on often; i.e. every other
>>hole or so.
>
>
> Ditto's on the tapmatic. We use them hard also. Anyone have a clue
> where I can get a snail (retract spring) for a Burgmaster 1D?
For a home shop with a smallish mill (Clausing 8520), could someone in
the know help recommend a specific Tapmatic model?. I've been thinking
about getting one for a while, but I'm unclear on the practical
differences between the Rx, TC/DC & X models. I'd be looking at a size
30, and all models seem to be about the same length. The TC/DC has an
"adjustable self-feed", which the others don't, but I have no idea what
that means. The TC/DC also has "adjustable depth control for blind
holes", which sounds useful.
Should I be looking for a TC/DC, or are the others just as good? I'm
looking for maximum flexibility & idiot-proofness.
Thanks!
Doug White
[ ... ]
> For a home shop with a smallish mill (Clausing 8520), could someone in
> the know help recommend a specific Tapmatic model?. I've been thinking
> about getting one for a while, but I'm unclear on the practical
> differences between the Rx, TC/DC & X models. I'd be looking at a size
> 30, and all models seem to be about the same length. The TC/DC has an
> "adjustable self-feed", which the others don't, but I have no idea what
> that means. The TC/DC also has "adjustable depth control for blind
> holes", which sounds useful.
>
> Should I be looking for a TC/DC, or are the others just as good? I'm
> looking for maximum flexibility & idiot-proofness.
O.K. I would have to dig up the listing of what is what to be
sure. (Or -- go downstairs to a far too cold shop far too late in the
day. :-)
But the features on the two which I have (one a 30 size and one
a 50 for larger taps) have the following differences which I consider
important:
1) The smaller one (I think a 30X, but I am not sure) has a collar
at the top which sets a torque limit. The advice for using it
is to start with it set to the lowest torque, and put a brand
new tap in the head, and try tapping the workpiece material and
size which you are using. Keep increasing the torque setting
until it goes through with no trouble -- and adjust it just a
tiny bit higher.
Now -- keep tapping using these settings until it starts to slip
again. At this point, the thing to do is to remove and discard
the tap which you are using, and install another brand new one.
This, obviously, is for production, and is the best way to avoid
broken taps.
2) The larger one does not have the torque limit, but has an
adjustable collar on the tap chuck which sets how far the chuck
has to travel before the dog clutch releases and the tap is free
from the spindle. This is important when you are tapping
shallow blind holes. You need to have the tap head set so the
dog clutch will release from a starting point where the tap just
touches the workpiece (so it *can* self start) and yet can
release before touching the bottom of the hole. You need to set
the drill press or mill spindle stop so the dog clutch will
release before the tap jams against the bottom of a blind hole.
And you need to adjust the collar to start the tap reliably.
Normally, there is quite a bit of free feed before the dog
clutch disengages and stops the tap from turning. This is fine
with through holes, but is a problem with blind holes. Note
that this larger one does not have the torque limit, but it
handles taps from 1/4" (IIRC) up to 1/2", which are harder to
break in the drill press. (It would still be nice to have that
torque limit to set for the tap which I am using. :-)
Now -- the "adjustable self feed" may be for tapping in a CNC
mill which does not have spindle thread feed capability, so once it
starts to cut, it pulls the tap down as needed, and your CNC counts the
turns of the spindle and then stops and reverses it. (This may not have
a reversing gear inside it the way the two which I have are set up,
depending on the CNC to reverse the spindle instead.
Essentially -- you need to download and read the manuals for
each to see what it is intended to work with. Mine are for manual Mills
and drill presses. Others only work on CNC mills, or something like an
automatic screw machine (lathe), so you need to get the right one for
what *you* will be using it with. Unless you have the CNC mill with the
right spindle programming, you probably don't want the "adjustable self
feed" version. And you certainly don't want a "rigid tap holder" (which
is probably a lot less expensive).
And -- remember that the 30 series can only go up to 1/4" (or
some only to #10 screws) -- and the torque limit is assuming thread
cutting taps, not thread forming taps which need more torque, so you may
not be able to use them up to the full size of the tapping head's
claimed range.)
But -- my larger one was really nice when I had about 40 1-4/20
holes to tap in 1/4" thick mild steel. The main trick was modifying the
drillpress table to hold the length of the workpiece. I did that with
two 2x4s secured from below by lag screws through the slots in the
table. And I was always careful to clamp it down with a Kant-Twist for
each new hole -- and position the stock so if the Kant-Twist slipped,
the column would keep the workpiece from rotating.
Good Luck,
DoN.
--
Email: <dnic...@d-and-d.com> | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
> On 2010-01-10, Doug White <gwh...@alum.mit.edu> wrote:
<snip>
>> For a home shop with a smallish mill (Clausing 8520), could someone
>> in the know help recommend a specific Tapmatic model?. I've been
>> thinking about getting one for a while, but I'm unclear on the
>> practical differences between the Rx, TC/DC & X models. I'd be
>> looking at a size 30, and all models seem to be about the same
>> length. The TC/DC has an "adjustable self-feed", which the others
>> don't, but I have no idea what that means. The TC/DC also has
>> "adjustable depth control for blind holes", which sounds useful.
>>
>> Should I be looking for a TC/DC, or are the others just as good? I'm
>> looking for maximum flexibility & idiot-proofness.
>
> O.K. I would have to dig up the listing of what is what to be
> sure. (Or -- go downstairs to a far too cold shop far too late in the
> day. :-)
No rush, and I can sympathize. My shop is already getting too chilly
even for brief forays when it's not worth turning on the heat. The temp
in the Boston area isn't supposed get above freezing until Friday.
> But the features on the two which I have (one a 30 size and one
> a 50 for larger taps) have the following differences which I consider
> important:
>
> 1) The smaller one (I think a 30X, but I am not sure) has a collar
> at the top which sets a torque limit. The advice for using it
> is to start with it set to the lowest torque, and put a brand
> new tap in the head, and try tapping the workpiece material and
> size which you are using. Keep increasing the torque setting
> until it goes through with no trouble -- and adjust it just a
> tiny bit higher.
>
> Now -- keep tapping using these settings until it starts to slip
> again. At this point, the thing to do is to remove and discard
> the tap which you are using, and install another brand new one.
>
> This, obviously, is for production, and is the best way to avoid
> broken taps.
This sounds fine, except for blind holes. Do you have to rely on a
depth stop, fast reflexes, or just not doing them?
> 2) The larger one does not have the torque limit, but has an
> adjustable collar on the tap chuck which sets how far the chuck
> has to travel before the dog clutch releases and the tap is free
> from the spindle. This is important when you are tapping
> shallow blind holes. You need to have the tap head set so the
> dog clutch will release from a starting point where the tap just
> touches the workpiece (so it *can* self start) and yet can
> release before touching the bottom of the hole. You need to set
> the drill press or mill spindle stop so the dog clutch will
> release before the tap jams against the bottom of a blind hole.
> And you need to adjust the collar to start the tap reliably.
> Normally, there is quite a bit of free feed before the dog
> clutch disengages and stops the tap from turning. This is fine
> with through holes, but is a problem with blind holes. Note
> that this larger one does not have the torque limit, but it
> handles taps from 1/4" (IIRC) up to 1/2", which are harder to
> break in the drill press. (It would still be nice to have that
> torque limit to set for the tap which I am using. :-)
Hmm. I thought they all had a torque limit. I'll be curious to here
which model is which.
> Now -- the "adjustable self feed" may be for tapping in a CNC
> mill which does not have spindle thread feed capability, so once it
> starts to cut, it pulls the tap down as needed, and your CNC counts
> the turns of the spindle and then stops and reverses it. (This may
> not have a reversing gear inside it the way the two which I have are
> set up, depending on the CNC to reverse the spindle instead.
The Tapmatic website has stuff broken into two areas, one for CNC & one
for manual stuff. The TC/DC is firmly encamped under manual tapping.
> Essentially -- you need to download and read the manuals for
> each to see what it is intended to work with. Mine are for manual
> Mills and drill presses. Others only work on CNC mills, or something
> like an automatic screw machine (lathe), so you need to get the right
> one for what *you* will be using it with. Unless you have the CNC
> mill with the right spindle programming, you probably don't want the
> "adjustable self feed" version. And you certainly don't want a "rigid
> tap holder" (which is probably a lot less expensive).
>
> And -- remember that the 30 series can only go up to 1/4" (or
> some only to #10 screws) -- and the torque limit is assuming thread
> cutting taps, not thread forming taps which need more torque, so you
> may not be able to use them up to the full size of the tapping head's
> claimed range.)
The size 30 would be fine for my needs. I rarely go above 1/4-20, and
I'm very unlikely to have enough larger holes to warrant getting a head
that won't do 4-40 & 2-56. Eventually, I might get both sizes, but I
should definitely start with a #30. They are limited to #10 for thread
forming, which is fine for my needs.
> But -- my larger one was really nice when I had about 40 1-4/20
> holes to tap in 1/4" thick mild steel. The main trick was modifying
> the drillpress table to hold the length of the workpiece. I did that
> with two 2x4s secured from below by lag screws through the slots in
> the table. And I was always careful to clamp it down with a
> Kant-Twist for each new hole -- and position the stock so if the
> Kant-Twist slipped, the column would keep the workpiece from rotating.
I assume you used the bigger one because A) you had it, and B) you knew
it would be trivial for it. Given that the size 30 is rated for 1/4-20,
did you think it wouldn't actually handle it? I've been assuming that
their capacity specs are accurate.
Thanks for the info.
Doug White
I prefer Procunier over Tapmatic:
Much better feel than a Tapmatic
--
Regards,
Steve Saling
aka The Garlic Dude �
Gilroy, CA
The Garlic Capital of The World
> I prefer Procunier over Tapmatic:
>
> http://tinyurl.com/ydl7ubj
>
> Much better feel than a Tapmatic
Agreed, vastly better feel. I tapped a couple hundred 0-80 holes, .240
deep in 304SS using roll taps. Hole was .250 deep at full dia. This was
at my last job, and I brought in my own head. My boss was aghast at what
I wanted to do, citing the cost of a 10" conflat flange. But I didn't
break a single one and saved a day's labor over hand tapping the way
they'd been doing it.
Just don't -ever- bottom a tap with a Procunier...
Though in fact, I have done so with larger taps and was able to react
quick enough to not break the tap. In fact, have never broken a tap with
a Procunier.
Jon
> Wes wrote:
>> steamer <ste...@sonic.net> wrote:
>>
>>> --They totally rock. I recommend Tapmatic; we've got several
>>> and we
>>> beat 'em to death: very reliable. I run mostly plug taps but I've
>>> used bottom taps too; just be careful setting depth in a blind hole.
>>> Use the right lubricant for the tap and slop it on often; i.e. every
>>> other hole or so.
>>
>>
>> Ditto's on the tapmatic. We use them hard also. Anyone have a clue
>> where I can get a snail (retract spring) for a Burgmaster 1D?
>>
>> Wes
>> --
>
>
> I prefer Procunier over Tapmatic:
>
> http://tinyurl.com/ydl7ubj
>
> Much better feel than a Tapmatic
That may be, but they are larger (an issue with my small mill), and they
don't have a model that can do small taps (2-56 or 4-40) and still go up
to 1/4-20 in mild steel.
For my needs, Tapmatic still looks like the best fit.
Doug White
Jon, I've never had a problem tapping blind holes with a Procunier. As long as
you have a good depth stop it shouldn't be a problem.
Best,
Steve
Doug, Here is a pdf of the smaller Procunier tapping heads:
http://www.rockford-ettco.com/Portals/44/Etctvr%206_%28Pg%2029%29.pdf
I've tapped lots of 1/4-20 holes in 1018 with the 11000 head.
I had Tapmatic for several years and they were always a hassle especially in
blind holes. I switched to Procunier and haven't had any of the problems that I
did with the Tapmatics.
Best,
Steve
> Jon, I've never had a problem tapping blind holes with a Procunier. As
> long as you have a good depth stop it shouldn't be a problem.
I only ran into it a time or two when I had just enough holes to tap to
justify the setup. Parts where hand held on top of the movable vise jaw,
and yeah, I just didn't pay close enough attention to hole depth vs
tapping depth. Was in a rush, and just glad I have good reflexes...
Properly set up, I have zero reservations about tapping blind holes with
one.
Jon
That's good to know. One concern I still have is the size of them. They
are about 3/4" taller than the Tapmatic. My mill doesn't have a lot of
vertical capacity. I suppose if I had a lot of tapping to do on
something big, I could flip my Shopsmith vertical & use it as a drill
press. The other issue is the shank. I had figured on getting a
Tapmatic w/ a JT6 mount, because I can get #2 MT shanks threaded
internally for my drawbar. The MT shanks on the Procuniers all have
tangs, although a straight 1/2" shank would give me the option of running
on the Shopsmith.
More stuff to ponder...
Thanks!
Doug White
We got to just below freezing part of the day -- Washington DC
vicinity in Northern VA.
O.K. This is a bit earlier, and I went down and took some quick
notes before my hands froze. :-)
The smaller one is strangely marked:
Burgmaster B3000XB Maximum size #10, 3/16", M5
The larger one is a much older one (I think) and is simply
marked:
Model A #0 - 1/2"
Both have a threaded socket on the top (different diameters) and I took
a pair of MT-3 blanks and shouldered and threaded each to match one of
the heads so I can pop them quickly into the spindle of my floor
standing drill press (new Taiwan manufacture from about 1980 or so I
think).
The smaller one (B3000XB) is I think the same as a 30X, but with
more cautious size limits -- perhaps assuming thread forming taps
instead of thread cutting ones. But it was marked and sold for/with a
Burgmaster multi-spindle drill press (turret to select the spindle).
But I got it from eBay for a pretty reasonable price -- perhaps because
others were scared off by the Burgmaster marking.
>> But the features on the two which I have (one a 30 size and one
>> a 50 for larger taps) have the following differences which I consider
>> important:
>>
>> 1) The smaller one (I think a 30X, but I am not sure) has a collar
>> at the top which sets a torque limit. The advice for using it
>> is to start with it set to the lowest torque, and put a brand
>> new tap in the head, and try tapping the workpiece material and
>> size which you are using. Keep increasing the torque setting
>> until it goes through with no trouble -- and adjust it just a
>> tiny bit higher.
>>
>> Now -- keep tapping using these settings until it starts to slip
>> again. At this point, the thing to do is to remove and discard
>> the tap which you are using, and install another brand new one.
>>
>> This, obviously, is for production, and is the best way to avoid
>> broken taps.
>
> This sounds fine, except for blind holes. Do you have to rely on a
> depth stop, fast reflexes, or just not doing them?
You rely on a depth stop -- carefully set. What I do is to
measure the depth of the hole from the other side of the plate, pull out
on the tap chuck and rotate it until it is resting on the teeth of the
dog clutch at full extension, then set the depth stop just a little
above the measured distance from the table (assuming a flat workpiece
which can rest on the drill press's table).
The problem with this is if you have a very shallow hole, the
stop setting won't let the threads engage to start the tap. This is
where the adjustment on the other tapping head helps -- it keeps the dog
clutch from engaging the full length of the teeth, so it can start more
reliably.
Of course -- with shallow blind holes and spiral point gun taps,
you have the question of where the chips will go. For this, you either
want the spiral flute ones, or roll (thread forming) taps which generate
no chips anyway.
>> 2) The larger one does not have the torque limit, but has an
>> adjustable collar on the tap chuck which sets how far the chuck
>> has to travel before the dog clutch releases and the tap is free
>> from the spindle. This is important when you are tapping
>> shallow blind holes. You need to have the tap head set so the
>> dog clutch will release from a starting point where the tap just
>> touches the workpiece (so it *can* self start) and yet can
>> release before touching the bottom of the hole. You need to set
>> the drill press or mill spindle stop so the dog clutch will
>> release before the tap jams against the bottom of a blind hole.
>> And you need to adjust the collar to start the tap reliably.
>> Normally, there is quite a bit of free feed before the dog
>> clutch disengages and stops the tap from turning. This is fine
>> with through holes, but is a problem with blind holes. Note
>> that this larger one does not have the torque limit, but it
>> handles taps from 1/4" (IIRC) up to 1/2", which are harder to
>> break in the drill press. (It would still be nice to have that
>> torque limit to set for the tap which I am using. :-)
>
> Hmm. I thought they all had a torque limit. I'll be curious to here
> which model is which.
My Model A does not -- but I don't know when it was made. Mine
has a brown finish, unlike the black anodized finish on the other and
all others which I have seen. I could suspect faded dyes in the
anodize, except that it is even all the way around.
O.K. I've just re-downloaded the manuals for the manual machine
models, and the first which I find without the torque limit clutch is
the SPD series. The SPD-QC (the ones with a quick-change tap holder)
also do not have torque limit, though there are apparently tap holders
(chucks) which have torque limits in them to prevent breakage of taps
from bottoming them. The SPD series apparently has much stronger
reversing gearing -- probably for driving thread forming taps instead of
thread-cutting taps.
>> Now -- the "adjustable self feed" may be for tapping in a CNC
>> mill which does not have spindle thread feed capability, so once it
>> starts to cut, it pulls the tap down as needed, and your CNC counts
>> the turns of the spindle and then stops and reverses it. (This may
>> not have a reversing gear inside it the way the two which I have are
>> set up, depending on the CNC to reverse the spindle instead.
>
> The Tapmatic website has stuff broken into two areas, one for CNC & one
> for manual stuff. The TC/DC is firmly encamped under manual tapping.
And the self-feed appears to be a longer travel before the dog
clutch disengages.
>> Essentially -- you need to download and read the manuals for
>> each to see what it is intended to work with. Mine are for manual
>> Mills and drill presses. Others only work on CNC mills, or something
>> like an automatic screw machine (lathe), so you need to get the right
>> one for what *you* will be using it with. Unless you have the CNC
>> mill with the right spindle programming, you probably don't want the
>> "adjustable self feed" version. And you certainly don't want a "rigid
>> tap holder" (which is probably a lot less expensive).
>>
>> And -- remember that the 30 series can only go up to 1/4" (or
>> some only to #10 screws) -- and the torque limit is assuming thread
>> cutting taps, not thread forming taps which need more torque, so you
>> may not be able to use them up to the full size of the tapping head's
>> claimed range.)
>
> The size 30 would be fine for my needs. I rarely go above 1/4-20, and
> I'm very unlikely to have enough larger holes to warrant getting a head
> that won't do 4-40 & 2-56.
Hmm ... my "Model A" will go from #0 through 1/2", so that is
not a limiting factor -- except for the lack of the torque limit.
> Eventually, I might get both sizes, but I
> should definitely start with a #30. They are limited to #10 for thread
> forming, which is fine for my needs.
O.K. That may be why the #10 limit on my Burgmaster model of
the 30X.
>> But -- my larger one was really nice when I had about 40 1-4/20
>> holes to tap in 1/4" thick mild steel. The main trick was modifying
>> the drillpress table to hold the length of the workpiece. I did that
>> with two 2x4s secured from below by lag screws through the slots in
>> the table. And I was always careful to clamp it down with a
>> Kant-Twist for each new hole -- and position the stock so if the
>> Kant-Twist slipped, the column would keep the workpiece from rotating.
>
> I assume you used the bigger one because A) you had it, and B) you knew
> it would be trivial for it. Given that the size 30 is rated for 1/4-20,
> did you think it wouldn't actually handle it? I've been assuming that
> their capacity specs are accurate.
Well -- mine is marked as being limited to #10 -- and is marked
as the B3000XB for the Burgmaster, so I'm not sure whether it would
handle 1/4" or not -- so I use the larger one for the 1/4-20 taps.
Enjoy,