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Hi voltage blues
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e...@whidbey.com  
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 More options Nov 17 2012, 7:41 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Sat, 17 Nov 2012 16:41:50 -0800
Local: Sat, Nov 17 2012 7:41 pm
Subject: Hi voltage blues
The power to my shop runs on the high side. This has caused problems
with the spindle drive in one of my machines. Thanks to Paul Drahn I
will have some transformers soon to rectify, oh wait, it's AC, so
remedy is a better word choice, the power problem. In the meantime,
with the 8 inch chuck on the lathe, the power keeps spiking past the
limit and the lathe shuts down. So to lower the voltage I need to run
the manual lathe and the Bridgeport mill. Sheesh! I won't be getting
the transformers until the monday after Thanksgiving because of
various reasons, none of which have to do with the kind transformer
donor Paul Drahn or his son who lugged the  things 1/12 hours closer
to me. And even if I had them I'm too busy to take the time to shut
the machine down to wire the voltage changers in. Fortunately all the
power consumed by the extra motors running contributes to heating the
shop so I can't complain too much. I just wanted to vent. And speaking
of the word vent, when I was a child my brothers and I would look
through encyclopedias at the pictures (artists conceptions) of
dinosaurs. There would be descriptions printed by and on the pictures
with arrows pointing  to the descripted item. Eye, tail etc. We used
to laugh at the arrow pointing to the anus because it always said
"vent". So vent has always made myself and my brothers laugh. And we
are all pretty close to 60 years old.
Eric

 
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Lloyd E. Sponenburgh  
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 More options Nov 17 2012, 9:42 pm
Newsgroups: rec.crafts.metalworking
From: "Lloyd E. Sponenburgh" <lloydspinsidemindspring.com>
Date: Sat, 17 Nov 2012 20:42:35 -0600
Local: Sat, Nov 17 2012 9:42 pm
Subject: Re: Hi voltage blues
e...@whidbey.com fired this volley in
news:5saga8daqbf097paor3k7gcjd1tdr6fo8c@4ax.com:

> The power to my shop runs on the high side.

What is "high"?

Lloyd


 
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Spuckle  
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 More options Nov 17 2012, 10:53 pm
Newsgroups: rec.crafts.metalworking
From: Spuckle <a...@ghjk.net>
Date: Sun, 18 Nov 2012 11:53:58 +0800
Local: Sat, Nov 17 2012 10:53 pm
Subject: Re: Hi voltage blues
On 18/11/2012 8:41 AM, e...@whidbey.com wrote:

Same juvenile humour abounds here........

We had pet budgies, the arrow pointing to the arse was always labelled
"vent".


 
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Paul Drahn  
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 More options Nov 18 2012, 3:13 pm
Newsgroups: rec.crafts.metalworking
From: Paul Drahn <pdr...@webformixair.com>
Date: Sun, 18 Nov 2012 12:13:15 -0800
Local: Sun, Nov 18 2012 3:13 pm
Subject: Re: Hi voltage blues
On 11/17/2012 4:41 PM, e...@whidbey.com wrote:

Hi, Eric.
Mark is in Washing DC, right now and won't get back home Wednesday, but
I guess you knew that already.

Comment on your description of dinosaurs. Mammals have separate exits
for solid and liquid waste. Anus for solid and urinary tract for liquid.
Birds, amphibians, and other species, including dinosaurs do not have
separate systems. All waste is eliminated by same mechanism. So a vent
is an appropriate name.

Paul


 
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e...@whidbey.com  
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 More options Nov 18 2012, 3:53 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Sun, 18 Nov 2012 12:53:53 -0800
Local: Sun, Nov 18 2012 3:53 pm
Subject: Re: Hi voltage blues
On Sun, 18 Nov 2012 12:13:15 -0800, Paul Drahn

I know. But it's still funny when you are 6 years old. And we (my
brothers and I) haven't grown up since. We still laugh at just the
punch lines from some jokes we have heard the first time 30 years ago.
ERic

 
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Jim Stewart  
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 More options Nov 20 2012, 12:58 pm
Newsgroups: rec.crafts.metalworking
From: Jim Stewart <jstew...@jkmicro.com>
Date: Tue, 20 Nov 2012 09:57:42 -0800
Local: Tues, Nov 20 2012 12:57 pm
Subject: Re: Hi voltage blues
If you have fluorescent lights in your shop,
turn them off and see if the VFD still trips
out.  Mine sometimes does with them on, doesn't
with them off.

I know it's clutching at straws, but it won't
cost anything to try it.


 
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e...@whidbey.com  
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 More options Nov 21 2012, 12:14 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Wed, 21 Nov 2012 09:14:00 -0800
Subject: Re: Hi voltage blues
On Tue, 20 Nov 2012 09:57:42 -0800, Jim Stewart <jstew...@jkmicro.com>
wrote:

>If you have fluorescent lights in your shop,
>turn them off and see if the VFD still trips
>out.  Mine sometimes does with them on, doesn't
>with them off.

>I know it's clutching at straws, but it won't
>cost anything to try it.

I just tried your suggestion. Didn't work. I'm sure the problem is the
voltage is too high. The VFD says the voltage is too high. The specs
for the VFD say the voltage in my shop is too high. But it was worth a
try. Of course, if it was the lights then I would have had to try to
figure out a way to filter out the noise. I understand transformers
better than filters.
Eric


 
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Larry Jaques  
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 More options Nov 21 2012, 1:50 pm
Newsgroups: rec.crafts.metalworking
From: Larry Jaques <ljaq...@invalid.diversifycomm.com>
Date: Wed, 21 Nov 2012 10:50:53 -0800
Local: Wed, Nov 21 2012 1:50 pm
Subject: Re: Hi voltage blues

Haven't you told your electric company of the problem and asked why
they are oversupplying your electricity?  They might be able to fix
that for you with a call.  Just cross your fingers.  ;)

http://tinyurl.com/a3pmclx  PG&E's statement for reference

--
Good ideas alter the power balance in relationships, that is why
good ideas are always initially resisted. Good ideas come with a
heavy burden. Which is why so few people have them. So few people
can handle it.
            -- Hugh Macleod


 
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e...@whidbey.com  
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 More options Nov 23 2012, 12:06 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Fri, 23 Nov 2012 09:06:27 -0800
Local: Fri, Nov 23 2012 12:06 pm
Subject: Re: Hi voltage blues
On Wed, 21 Nov 2012 10:50:53 -0800, Larry Jaques

Unfortunately for me the voltage falls within the tolerance that the
power company follows. It's really too bad that all my machines and
all the controls have the ability to take the higher voltage. The only
problem is the VFD inside one machine. I was able to change
transformer taps and make adjustments to current sensing devices in
the machine but the VFD was built to accept voltages no higher than
240 volts.
Eric

 
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nob...@nowhere.net  
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 More options Nov 23 2012, 2:30 pm
Newsgroups: rec.crafts.metalworking
From: nob...@nowhere.net
Date: Fri, 23 Nov 2012 14:30:04 -0500
Local: Fri, Nov 23 2012 2:30 pm
Subject: Re: Hi voltage blues

One of my former employers made monitoring instruments that were
installed in power generating plants. They used Sola transformers on
the inputs to all instruments to condition the incredibly dirty power
provided by the customers.  you need to condition the power to the one
sensitive device not everything.

 
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Larry Jaques  
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 More options Nov 23 2012, 2:44 pm
Newsgroups: rec.crafts.metalworking
From: Larry Jaques <ljaq...@invalid.diversifycomm.com>
Date: Fri, 23 Nov 2012 11:44:26 -0800
Local: Fri, Nov 23 2012 2:44 pm
Subject: Re: Hi voltage blues

Bummer.

>It's really too bad that all my machines and
>all the controls have the ability to take the higher voltage. The only
>problem is the VFD inside one machine. I was able to change
>transformer taps and make adjustments to current sensing devices in
>the machine

At least you didn't have problems with all your machines, although
that would have made your BBxfmr decision a bit easier.

>but the VFD was built to accept voltages no higher than
>240 volts.

Have you talked with the mfgr of the VFD to see if the range can be
widened within your unit?  If not, I guess your only fix is to get a
buck/boost xfmr and buck the power down to whatever the VFD is comfy
with.

Or you could turn on every other machine in the shop to see if it
would load the circuit down a skosh.  <GD&R>

--
Good ideas alter the power balance in relationships, that is why
good ideas are always initially resisted. Good ideas come with a
heavy burden. Which is why so few people have them. So few people
can handle it.
            -- Hugh Macleod


 
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cl...@snyder.on.ca  
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 More options Nov 23 2012, 2:45 pm
Newsgroups: rec.crafts.metalworking
From: cl...@snyder.on.ca
Date: Fri, 23 Nov 2012 14:45:00 -0500
Subject: Re: Hi voltage blues

  How about a bucking coil? Grab a transformer with a 240 volt primary
and a 5 volt secondary, rated for your full device load. Connect the
secondary in series with the load - one way will add 5 volts, the
other will subtract 5 volts (buck boost). Run the primary off a Variac
and you can adjust the amount of buck/boost you require. Dead simple,
compact, and cheap. You don't need a transformer with a secondary
capable of handling 240 volts at full load.

 
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e...@whidbey.com  
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 More options Nov 23 2012, 6:05 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Fri, 23 Nov 2012 15:05:38 -0800
Local: Fri, Nov 23 2012 6:05 pm
Subject: Re: Hi voltage blues
On Fri, 23 Nov 2012 11:44:26 -0800, Larry Jaques

That's sorta what I'm doing now. I need to run at least 1 3 hp motor
when using the collet on the lathe and when the 8 inch chuck is
mounted I need 5 hp of idling motors. But I get the xmfrs Monday! I
can hardly wait.
Eric

 
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e...@whidbey.com  
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 More options Nov 23 2012, 6:06 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Fri, 23 Nov 2012 15:06:58 -0800
Local: Fri, Nov 23 2012 6:06 pm
Subject: Re: Hi voltage blues

I'm getting 3 buck/boost xmfrs Monday courtesy of Paul Drahn.
Eric

 
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e...@whidbey.com  
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 More options Nov 23 2012, 6:09 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Fri, 23 Nov 2012 15:09:29 -0800
Local: Fri, Nov 23 2012 6:09 pm
Subject: Re: Hi voltage blues
<SNIP>
>One of my former employers made monitoring instruments that were
>installed in power generating plants. They used Sola transformers on
>the inputs to all instruments to condition the incredibly dirty power
>provided by the customers.  you need to condition the power to the one
>sensitive device not everything.

That's the plan. I'll have the proper power conditioning devices
Monday.

 
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Pete C.  
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 More options Nov 23 2012, 8:37 pm
Newsgroups: rec.crafts.metalworking
From: "Pete C." <aux3.DO...@snet.net>
Date: Fri, 23 Nov 2012 19:37:26 -0600
Local: Fri, Nov 23 2012 8:37 pm
Subject: Re: Hi voltage blues

With the relatively low cost of VFDs these days, replacing the VFD with
a more tolerant model might be an option.

 
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e...@whidbey.com  
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 More options Nov 24 2012, 6:30 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Sat, 24 Nov 2012 15:30:54 -0800
Local: Sat, Nov 24 2012 6:30 pm
Subject: Re: Hi voltage blues
On Fri, 23 Nov 2012 19:37:26 -0600, "Pete C." <aux3.DO...@snet.net>
wrote:

Hopefully the buck transformers I'll be wiring in mext week will work.
An 11 kw VFD won't be cheap.
Eric

 
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Ned Simmons  
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 More options Dec 3 2012, 10:56 am
Newsgroups: rec.crafts.metalworking
From: Ned Simmons <n...@nedsim.com>
Date: Mon, 03 Dec 2012 10:56:08 -0500
Local: Mon, Dec 3 2012 10:56 am
Subject: Re: Hi voltage blues

On Sat, 24 Nov 2012 15:30:54 -0800, e...@whidbey.com wrote:
>On Fri, 23 Nov 2012 19:37:26 -0600, "Pete C." <aux3.DO...@snet.net>
>wrote:

>>With the relatively low cost of VFDs these days, replacing the VFD with
>>a more tolerant model might be an option.
>Hopefully the buck transformers I'll be wiring in mext week will work.
>An 11 kw VFD won't be cheap.
>Eric

I don't know what you consider cheap, but this is a good deal on an
11kW drive. I've used quite a few of the Mitsubishi 5xx VFDs. I'm
pretty sure the "520" signifies a 240 volt input. The drive is a
couple generations out of date, but not ancient.
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=261136871624

--
Ned Simmons


 
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e...@whidbey.com  
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 More options Dec 3 2012, 5:26 pm
Newsgroups: rec.crafts.metalworking
From: e...@whidbey.com
Date: Mon, 03 Dec 2012 14:26:24 -0800
Local: Mon, Dec 3 2012 5:26 pm
Subject: Re: Hi voltage blues
On Mon, 03 Dec 2012 10:56:08 -0500, Ned Simmons <n...@nedsim.com>
wrote:

Well, the xmfrs that I'm going to use to lower the voltage were given
to me and I paid my son about 200 bucks to go pick them up. So that's
cheaper (and faster) than the already $450.00 that VFD is up to.
Eric

 
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