> I need to build a base plate (25x25") out of regular exterior
> plywood that will be a total of 3" in thickness.
> It will be in a damp (not wet) and dark environment, under the
> center of a gazebo, about 1 foot off the ground.
I'd use 6 layers of 1/2", 4 ply, CDX plywood, epoxy and microballoons.
Use fairing putty(epoxy & micro-balloons) to fill the surface voids in
the ply proud.
When cured, sand smooth.
Epoxy 3 ply pieces together, let cure, then do a final glue up to get
a 6 piece fabrication.
Glass over the plywood with a couple layers of 17 OZ, +/- 45 glass and
epoxy.
Allow to cure about 10 days, and you're finished.
BTDT
Lew
I might suggest using a glue like PL Premium. It will expand to fill voids
as it cures and is waterproof. It does however degrade when exposed to UV
but I don't think that will be an issue here.
Apply the glue with a notched glue knife and don't use too much clamping
pressure - in a similar project I just nailed the pieces together rather
than trying to clamp them.
AndrewB
So the concrete footing is in place; I would build up the concerete to the
correct level with dry "deck mud" (assuming that the eventual loading of the
joists is within tolerances. Then I would hammer 3 inch nails into the
underside of the joists where they meet the deck mud. The nails are left
sticking out of the underside of the joists about an inch or slightly more.
The joists are then tapped into the still wet deck mud and levelled to the
final level. Let deck mud dry and viola, done. 2 hours, next job please!
Arnold
<jo...@thecottage.com> wrote in message
news:be6m24dishtnngemc...@4ax.com...
> Hi:
> I need to build a base plate (25x25") out of regular exterior
> plywood that will be a total of 3" in thickness.
> It will be in a damp (not wet) and dark environment, under the
> center of a gazebo, about 1 foot off the ground.
> I simply cannot afford marine plywood. I plan to glue either 6
> layers of 1/2" or maybe 4 layers of 3/4" exterior.
> It needs to be relatively permanent. Once in place it will be
> almost impossible to get at. It will sit on concrete (30" diameter)
> and will bear much of the weight of the gazebo.
>
> What would be the best glue or sealant I should use?
>
> Any tips? I've never done this before.
>
> Thanks very much.
>
> John
>
> (at home now, but soon to be at the cottage)
>The joists are then tapped into the still wet deck mud and levelled to the
>final level. Let deck mud dry and viola, done. 2 hours, next job please!
Recipe for rot. You should be sure and use the arsenic treated lumber.
Casady
On May 14, 1:29 pm, "Andrew Butchart" <and...@floatingbear.ca> wrote:
> <j...@thecottage.com> wrote in message
On May 14, 9:41 pm, idontwantanys...@thankyou.com (Drew Dalgleish)
wrote: