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Power supply project: Anybody interested?
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Ben Porter  
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 More options Oct 8 2012, 1:38 am
From: Ben Porter <xenovaci...@gmail.com>
Date: Sun, 7 Oct 2012 22:38:36 -0700 (PDT)
Local: Mon, Oct 8 2012 1:38 am
Subject: Power supply project: Anybody interested?

Hello Hardware Hackers,

The BrainSilo hackerspace is a bit short on variable power supplies, so I'm
endeavoring to build one (or more).  I figured I'd ping the community to
see if there are others interested in building a power supply for
themselves (to keep or donate to the hackerspace).  I could obtain parts &
host a build session.

Regarding functionality, here's what I'm thinking:
* 0-24V DC variable
* 0-2 amps (adjustable current limiting)
* 7 seg/LCD display?
* computer connectivity (USB)?
* multiple outputs?
* high voltage outputs (muahahaha...) ?

Chime in if you're interested or have ideas on what else would be useful in
a power supply.

- Ben


 
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Peter Torelli  
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 More options Oct 8 2012, 1:47 pm
From: Peter Torelli <peter.j.tore...@gmail.com>
Date: Mon, 8 Oct 2012 10:38:39 -0700
Local: Mon, Oct 8 2012 1:38 pm
Subject: Re: [PDXHS] Power supply project: Anybody interested?

Good idea for a project.  The USB interface is interesting.  I've built
simple switching supplies (single phase VRs & converters), and lots of
regulator chips have an oversupply current detect/shutoff through a very
low value resistor (like 0.15ohm).  Since I often need measure power, I'd
like to have a USB output that samples the current and voltage AT the
regulator so that I could compute power more accurately and log it over
time.  Usually I just add a low value resistor to the supply line and probe
it with a scope, but having the info out of the supply's monitor would be
much more accurate.

However, making the USB stack work is way outside my knowledge, and seems
like such a HUGE learning curve that I always just move on to something
else.   There's nothing on "instructables.com" showing how to do this, so
if you're taking requests....


 
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Ben Porter  
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 More options Oct 8 2012, 5:11 pm
From: Ben Porter <xenovaci...@gmail.com>
Date: Mon, 8 Oct 2012 14:09:59 -0700
Local: Mon, Oct 8 2012 5:09 pm
Subject: Re: [PDXHS] Power supply project: Anybody interested?

USB is pretty easy, I've done several USB enabled projects before.  One
simple route is an Atmel USB enabled MCU (I.E, at90usb162) + the LUFA USB
framework.  Connecting the power supply to a PC enables some cool use cases
- not only power tracking, but also control of the supply to make it into a
low-frequency function generator or programmed shut-off in certain
conditions (I.E, when charging batteries).

On Mon, Oct 8, 2012 at 10:38 AM, Peter Torelli <peter.j.tore...@gmail.com>wrote:


 
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Michael Shiloh  
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 More options Oct 8 2012, 11:26 pm
From: Michael Shiloh <michaelshiloh1...@gmail.com>
Date: Mon, 08 Oct 2012 20:17:56 -0700
Local: Mon, Oct 8 2012 11:17 pm
Subject: Re: [PDXHS] Power supply project: Anybody interested?
this could also be a universal charger and programmable load. wish i
were in pdx...

On 10/07/2012 10:38 PM, Ben Porter wrote:


 
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Pavel  
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 More options Oct 9 2012, 5:21 pm
From: Pavel <pkirkov...@gmail.com>
Date: Tue, 9 Oct 2012 14:21:16 -0700 (PDT)
Local: Tues, Oct 9 2012 5:21 pm
Subject: Re: Power supply project: Anybody interested?

I would be interested in building a couple of these.

A feature I'd like to see is a merging of certain function generator
abilities. Often I need pulsed or PWM'd power, so it would be great to have
that built in.

What sort of data can we send over USB? It would be interesting to have the
ability to log things like current draw over time, etc.


 
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Michael Shiloh  
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 More options Oct 9 2012, 5:58 pm
From: Michael Shiloh <michaelshiloh1...@gmail.com>
Date: Tue, 09 Oct 2012 14:50:18 -0700
Local: Tues, Oct 9 2012 5:50 pm
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?
if you make the microcontroller an Atmel ATmega328 (or other
appropriate), you can use the  Arduino IDE to program and take advantage
of all those libraries (like PWM).

On 10/09/2012 02:21 PM, Pavel wrote:


 
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Peter Torelli  
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 More options Oct 9 2012, 6:19 pm
From: Peter Torelli <peter.j.tore...@gmail.com>
Date: Tue, 9 Oct 2012 15:11:35 -0700
Local: Tues, Oct 9 2012 6:11 pm
Subject: Re: [PDXHS] Power supply project: Anybody interested?

Not to hijack this thread, but this brings up another opportunity for a
project:

I'd pay a fee for a course on the software architecture for connecting an
Arduino to Windows via USB.

I haven't written a win32 app since 1997, and attempting to use CygWin and
windows hardware makes me convulse.  I figure someone must have solved this
for CygWin (or MS Studio, which I also haven't used since 1997).  I ended
up using the Arduino IDE interface and serial comm + ctrl-v/ctrl-c to
download a 1Mb flash project I did.  It worked but it sucked.

Things I'd like to learn:

- How to scan USB to tell what kind of arduino is there
- Serial TX/RX programming as a term (AT x commands)
- Other interfacing protocols: eg. USB2.0 commands for data transfer
- Simple windows "shell" / "demo" code to implement these interfaces
- How to build them under Windows or CygWin (using MS Studio, Cygwin, or
Eclipse... probably Eclipse since it works on Linux and Windows)
- a test app to verify tx/rx round-trip between the app and the target
arduino

The web is not friendly to this activity for noobs... I need some
handholding and would pay a nominal fee for a half-day hands-on transfer of
knowledge.

-p-


 
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Noor  
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 More options Oct 9 2012, 9:03 pm
From: Noor <noororber.moongarb...@gmail.com>
Date: Tue, 9 Oct 2012 18:03:47 -0700 (PDT)
Local: Tues, Oct 9 2012 9:03 pm
Subject: Re: Power supply project: Anybody interested?

I'm interested in any project I can learn something from.

If anything is going on I'd love to be a fly on the wall and learn whatever
I can.

I learn best hands on, so I'll be there to assist in anyway I can.

Keep me posted.

-Noor


 
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Aaron Eiche  
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 More options Oct 9 2012, 9:14 pm
From: Aaron Eiche <aaron.ei...@gmail.com>
Date: Tue, 9 Oct 2012 18:14:07 -0700
Local: Tues, Oct 9 2012 9:14 pm
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

I'll throw my hat in. I'd like to do one as well.
On Oct 9, 2012 6:10 PM, "Noor" <noororber.moongarb...@gmail.com> wrote:


 
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Ben Porter  
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 More options Oct 16 2012, 2:47 am
From: Ben Porter <xenovaci...@gmail.com>
Date: Mon, 15 Oct 2012 23:47:04 -0700
Local: Tues, Oct 16 2012 2:47 am
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

Here's some of the parts I've scoped out for the power supply:

TL494CDG4<http://www.mouser.com/Search/ProductDetail.aspx?R=TL494CDG4virtualkey...>:
pwm controller
Si8234AB-C-IS<http://www.mouser.com/Search/ProductDetail.aspx?R=Si8234AB-C-ISvirtua...>:
mosfet driver
MAX9918ASA+<http://www.mouser.com/Search/ProductDetail.aspx?R=MAX9918ASA%2bvirtua...>:
current sense amplifier (for current feedback)
NTD5867NLT4G<http://www.mouser.com/Search/ProductDetail.aspx?R=NTD5867NLT4Gvirtual...>:
power mosfet

Specifications I'm shooting for: 3 amps continuously @ < 10 volts, 1 amp
continuously up to 24 volts.  The reduction in current is a limitation of
the transformer, and if a beefy enough transformer were used, it would be
possible to do 3 amps at 24 volts.  Transformers of this power are pretty
spendy, but can be salvaged from old electronics for cheap.

With the transfomer (120 volts AC to 24 volts AC), some passives & other
various parts and the price for power electronics alone will be around
$20-25.  A USB enabled microcontroller & supporting HW will probably be
another $5-10.  Add in 7-seg displays, a fancy case, knobs & cables for ~
another $20.

I'm designing the supply so the microcontroller can be added later
optionally (it's only needed if you want to monitor/control the supply via
USB or power some cool display).

So does the price point & specs sound good?  I can work on lowering the
cost if that's an issue.  As far as timeline goes, I should have something
designed by next weekend, prototyped next week, and ready for others to put
together around the end of October.  Also, if anyone wants to be involved
in the design/prototyping work, let me know!  I'll probably be at the space
this Thursday hacking something together.

- Ben


 
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Justin Dormandy  
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 More options Oct 16 2012, 8:20 pm
From: Justin Dormandy <justin.dorma...@gmail.com>
Date: Tue, 16 Oct 2012 17:10:55 -0700
Local: Tues, Oct 16 2012 8:10 pm
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

I just wanted to say I would be really interested in doing this with a
group of people. Power supplies are essential for molecular biology work
and right now I'm limited to an electrophoresis gel box with preset
voltages. Depending on the application with electrophoresis you might want
a voltage of 0.25 volts/cm to 5 volts/cm. So if the electrodes are 20cm
apart you might need 5V to 100V. Usually it would probably be closer to 100
for 20cm. You also generally want to be able to choose between either
constant amperage or constant voltage. I'm not sure if you would ever need
to go above about 30mA.

Ok so in that example (you'll have to forgive if any of this doesn't make
any sense. Its been quite a while since I've dabbled with electronics and
electricity) that would be 3 watts at 100V. So I would want to give myself
room for other applications that might require much higher amperage. So
would it be doable to make a 100 watt power supply with lets say a max
output of 300V?

Another reason I would be very interested in doing this is because in
biotech you use a lot of equipment but don't understand how it works. A lot
of people might not even understand the principles behind their equipment
and which I think something is lost there. I've also had an arduino
controller for too long and would be very interested in working on a
project that used it - or any micro controller for that matter.

Would anyone be interested in giving a class or discussion on the basic
concepts behind every step we might take to make a power supply, instead of
just instructions on how to build it. I could definitely use a refresher on
basic electronics and electricity - just to make sure I'm remembering
general electrical concepts right. Then anything on basic electronic
components and circuits would definitely help me out as I have forgotten a
lot there. Then if instead of just copying and pasting the code into the
micro crontroller I think it would be incredibly beneficial if anyone was
interested in going over the basics of how to program it.

What do you all think?

-Justin


 
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Ben Porter  
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 More options Oct 16 2012, 10:55 pm
From: Ben Porter <xenovaci...@gmail.com>
Date: Tue, 16 Oct 2012 19:47:57 -0700
Local: Tues, Oct 16 2012 10:47 pm
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

I think it would be a great idea to work some electronics theory/math into
the project.  It's like that one guy said (Feynman): "What I cannot create,
I do not understand" or whatever.  Of course, if you're just creating from
a script you won't really understand it either - so there should be some
instruction as to how things are actually working.

I do envision this thing being built as a group project(s), so I'll
remember to throw in some of the concepts behind the design too.  If
anybody's up for it, I can even give a short talk on electronics this
Thursday at the space (so maybe it will sink in by the time we actually get
to building the power supply :)).

On Tue, Oct 16, 2012 at 5:10 PM, Justin Dormandy
<justin.dorma...@gmail.com>wrote:


 
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BioDude(Justin)  
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 More options Oct 17 2012, 12:05 am
From: "BioDude(Justin)" <justin.dorma...@gmail.com>
Date: Tue, 16 Oct 2012 21:05:51 -0700 (PDT)
Local: Wed, Oct 17 2012 12:05 am
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

> If anybody's up for it, I can even give a short talk on electronics this
> Thursday at the space (so maybe it will sink in by the time we actually get
> to building the power supply :)).

That would be great! I also have an electronics learning kit<http://www.radioshack.com/product/index.jsp?productId=3814337>in my locker at BrainSilo that anyone who wants to could make some circuits
with. You would know better than me, but it might be a good way to demo
some of the electronics concepts. For example it comes with a small
transformer. Anyone who wants to experiment making some circuits with it
would be more than welcome. I have several electrical and electronics books
that have been collecting dust for years, but maybe I could make copies of
pages that would be most relevant to your discussion. That way people would
have something to take home with them they could actually keep as reference
and study for understanding.


 
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Aaron Eiche  
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 More options Oct 17 2012, 5:13 pm
From: Aaron Eiche <aaron.ei...@gmail.com>
Date: Wed, 17 Oct 2012 14:12:55 -0700
Local: Wed, Oct 17 2012 5:12 pm
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?
I think I'm likewise interested in "A talk on electronics"

On Tue, Oct 16, 2012 at 9:05 PM, BioDude(Justin)


 
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BioDude(Justin)  
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 More options Oct 20 2012, 6:11 pm
From: "BioDude(Justin)" <justin.dorma...@gmail.com>
Date: Sat, 20 Oct 2012 15:11:48 -0700 (PDT)
Local: Sat, Oct 20 2012 6:11 pm
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

What does everyone's schedule look like for next Saturday? I was wondering
if Ben and (sorry I'm really bad with names I forgot the other guys name)
would be interested in posting a bullet point list of different concepts
that need to be understood to understand the mechanics behind a power
supply.

Example:

   - What is Voltage, What is Current, What is Resistance? How do they
   relate
   - What is Voltage
   - What is a transformer and why would you use one?
   - ...resistor
   - ...capacitor
   - ...etc

Anyone who is interested could research each bulleted point on the list and
present on Saturday. Then give any reference material out to anyone who
attends so they can use it later. I think it would be beneficial for those
interested in learning about electrical systems to research a small portion
of the project and then present it as I think it would help solidify the
concepts and creating a dynamic learning experience where everyone is
involved. I could be horribly wrong but I think this could be more
beneficial than having a passive one way presentation where a bunch of
people listen to one or two presenters. Then as we all work as a group Ben
and his friend (sorry again...the only reason I remember Ben's name is
because I can see it right on the forum) can connect all the theory
together as we build the power supplies.

I was thinking this way everyone could not only walk away with a power
supply they built, but also the foundational knowledge to potentially build
something else that is not a power supply, but their own project.

What does everyone think?

-Justin


 
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BioDude(Justin)  
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 More options Oct 20 2012, 6:28 pm
From: "BioDude(Justin)" <justin.dorma...@gmail.com>
Date: Sat, 20 Oct 2012 15:28:45 -0700 (PDT)
Local: Sat, Oct 20 2012 6:28 pm
Subject: Re: [PDXHS] Power supply project: Anybody interested?

I might not be completely understanding your question, but doesnt the
Arduino IDE work just fine on Windows? Or are you interested in developing
an alternative arduino IDE that would run under windows?


 
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Ben Porter  
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 More options Nov 1 2012, 2:12 am
From: Ben Porter <xenovaci...@gmail.com>
Date: Wed, 31 Oct 2012 23:12:35 -0700 (PDT)
Local: Thurs, Nov 1 2012 2:12 am
Subject: Re: [PDXHS] Re: Power supply project: Anybody interested?

Hi All,

Apologies for no update on this project in such a long time...  I got
sidetracked with a delta style CNC router project that dead-ended for the
time being...

Regarding learning about electrical stuff: I'd recommend this site -
http://play-hookey.com/.  It's been around forever and has some good
content.  If you still have questions I'm more than happy to answer them.

Back to the power supply: The whole project is probably going to be pushed
back a month or so (end of November)...  It will eventually get done
though!  If anyone really wants it to happen sooner, just keep poking me
and mebbe I'll get there sooner :)

Happy Halloween!


 
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