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Stepper Motors - Quick Question
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Greg Zapf  
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 More options Oct 25 2012, 9:02 pm
From: Greg Zapf <x86da...@gmail.com>
Date: Thu, 25 Oct 2012 20:02:19 -0500
Local: Thurs, Oct 25 2012 9:02 pm
Subject: Stepper Motors - Quick Question

When some old dirty stepper motors are powered, but not being told to step,
should they be silent, or is a hum expected?  Thanks, --Greg


 
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Keith  
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 More options Oct 22 2012, 9:54 pm
From: "Keith" <kstova...@comcast.net>
Date: Mon, 22 Oct 2012 20:54:23 -0500
Local: Mon, Oct 22 2012 9:54 pm
Subject: Re: [MidsouthMakers] Stepper Motors - Quick Question

They will pull current when stopped. The hum could be due to a chopper-based current limiting controller that rapidly cuts the current on and off to limit the current to a set value.

Keith


 
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Greg Zapf  
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 More options Oct 25 2012, 9:42 pm
From: Greg Zapf <x86da...@gmail.com>
Date: Thu, 25 Oct 2012 20:42:56 -0500
Local: Thurs, Oct 25 2012 9:42 pm
Subject: Re: [MidsouthMakers] Stepper Motors - Quick Question

Cool, I believe the Hobby CNC controller that I have is indeed a chopper
type, and I didn't know what that meant.  Thanks!  --Greg


 
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MemphisArtGuy  
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 More options Oct 26 2012, 9:14 am
From: MemphisArtGuy <memphisart...@gmail.com>
Date: Fri, 26 Oct 2012 06:14:24 -0700 (PDT)
Local: Fri, Oct 26 2012 9:14 am
Subject: Re: Stepper Motors - Quick Question

I know its silly, but I'll ask anyway, what kind of stepper? bipolar and
unipolar?


 
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Danny Chamberlin  
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 More options Oct 26 2012, 9:39 am
From: Danny Chamberlin <critte...@gmail.com>
Date: Fri, 26 Oct 2012 08:39:16 -0500
Local: Fri, Oct 26 2012 9:39 am
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

So why does "bipolar stepper" sound like a description of my Irish step
dancing cousin?

Danny

On Fri, Oct 26, 2012 at 8:14 AM, MemphisArtGuy <memphisart...@gmail.com>wrote:


 
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Greg Zapf  
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 More options Oct 26 2012, 12:12 pm
From: Greg Zapf <x86da...@gmail.com>
Date: Fri, 26 Oct 2012 11:12:19 -0500
Local: Fri, Oct 26 2012 12:12 pm
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

I'm actually not sure. They are 6 wire, and all 6 get connected to the
included older generation Hobby CNC controller/driver board.  I think that
all points to them being Unipolar... but I'm new to this.  Does unipolar
vs. bipolar make a difference in terms of them having a standby whine/hum?
--Greg

On Fri, Oct 26, 2012 at 8:14 AM, MemphisArtGuy <memphisart...@gmail.com>wrote:


 
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Keith  
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 More options Oct 27 2012, 2:07 pm
From: "Keith" <kstova...@comcast.net>
Date: Sat, 27 Oct 2012 13:06:56 -0500
Local: Sat, Oct 27 2012 2:06 pm
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

The unipolar 6 wire steppers require only 4 transistors and consist of 2 centertapped coils with the centertaps going to the positive side of the power supply and the remaining 4 wires connected to the 4 transistors to ground. They are called unipolar because the current only flows one direction through the coils.

The bipolar steppers are 4 wires with 2 coils but require 8 transistors in 2 "H" bridge configuations so that current flows in two directions through the coils.

Stepper motors can be used as 3 phase permanent magnet alternators or as encoders as well.

Take Care,

Keith


 
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MemphisArtGuy  
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 More options Oct 29 2012, 12:04 pm
From: MemphisArtGuy <memphisart...@gmail.com>
Date: Mon, 29 Oct 2012 09:04:36 -0700 (PDT)
Local: Mon, Oct 29 2012 12:04 pm
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

Yes,  say you have these steps

1234
oo--
1234
o-o-
1234
 -o-o
1234
--oo

but your wire for

1234
--oo
1234
oo--
1234
 -oo-
1234
o--o

What you end up with a a failuter to make a step, and it would make a hum.
Yours could be more complicated cause you coulds have patterns from 123456.
What the model and make, I was able to find info on my 1984 steppers so
thier data sheets thend to have a long life spand depending on manufacture.

Idealy a good connection should act like a break which could be used to
check the coils or a voltage meter with a continuity check. Unipolar you'll
find a common wire or set of wires, Bipolar you'll find the coils are
seprated.

As you can imagine mis-wiring a unipolar is very easy, while I have had
bipolar steppers sing to me at the space using the easy stepper controller
v4.1 simular to the ones used in Sonny's egg bot.

If you want to bring it to the space I be happy to look at what you've got.

-Dru


 
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Dan Hess  
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 More options Oct 29 2012, 12:12 pm
From: Dan Hess <dan9...@gmail.com>
Date: Mon, 29 Oct 2012 11:12:44 -0500
Local: Mon, Oct 29 2012 12:12 pm
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

If I had to make a guess it's exactly what Keith mentioned.  Mine when they
are idle, if the current is up to high will make a whining noise.
 Typically they'll pulse too, with the lower you turn the current the
further between the pulsing.

Thanks,

Daniel H.
Google Voice:  (901) 214-5326

- Copying one is plagiarism, copying many is research.

On Mon, Oct 29, 2012 at 11:04 AM, MemphisArtGuy <memphisart...@gmail.com>wrote:


 
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Greg Zapf  
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 More options Oct 29 2012, 12:21 pm
From: Greg Zapf <x86da...@gmail.com>
Date: Mon, 29 Oct 2012 11:21:30 -0500
Local: Mon, Oct 29 2012 12:21 pm
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

Thanks for all the info everyone!  I confirmed that the noises I'm hearing
are expected for my combination of motors and driver (old school chopper
4AUPC).  I'm extremely impressed with EMC2, by the way... running the
LiveCD from linuxcnc.org, I had my motors operating very very soon after
confirming that I had my wiring right.  Once I get couplers in, I'll get
further into this... might get to the point to do a demo after a while.

--Greg

On Mon, Oct 29, 2012 at 11:04 AM, MemphisArtGuy <memphisart...@gmail.com>wrote:


 
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Sonny Mounicou  
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 More options Oct 29 2012, 12:23 pm
From: Sonny Mounicou <so...@mounicou.com>
Date: Mon, 29 Oct 2012 11:23:28 -0500
Local: Mon, Oct 29 2012 12:23 pm
Subject: Re: [MidsouthMakers] Re: Stepper Motors - Quick Question

And don't forget that many current drivers implement microstepping, which
causes there to be intermediate steps between the poles by sending less
current to the varying poles.  This lowers your torque, but makes motion
smoother.  Some stepper drivers dynamically change the level of stepping on
the fly so that it moves quicky, but has great torque when needed.

--Sonny

On Mon, Oct 29, 2012 at 11:04 AM, MemphisArtGuy <memphisart...@gmail.com>wrote:


 
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